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For you guys running a Castro airbox setup: I found a dry, low maintenance air filter

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    For you guys running a Castro airbox setup: I found a dry, low maintenance air filter

    When my BMW e30 wagon was getting a bunch of work done at Gutenparts, one of the upgrades was replacing the open filter "hot air" intake with a Castro Motorsports cold air intake setup.



    It's been quite a while since I got the wagon back and I never took a peek inside airbox to see what type of filter was installed inside of it and if it needed cleaning. When I removed the top I found a very short K&N filter.



    The top edge of the filter rests on the ABS line




    I removed the filter and found the marking "F030D6" , however, there is no information available on the K&N website in regards to it but I as able to find a few details about the filter on Google.



    As I am not planning on purchasing a K&N cleaning/re-oiling kit, so I started searching for a replacement filter that required minimal maintenance. The trick was finding one with a 3" inlet that would fit within the cramped space inside the airbox.

    After doing a bunch of digging into filters made by the likes of S&B, AFE, AEM, Apexi and Amsoil and checking the material specs and sizes.

    Only AFE manufactured a filter that would fit into the space, so I mocked up the dimensions provided by AFE to get an idea of clearance and it looks like the new filter will not touch the ABS lines.



    New AFE ProDry S filter





    K&N on left, AFE on right



    Since I was changing the air filter I decided to clean the MAF at the same time with some CRC QD Electronic cleaner. Sprayed it over the sensor element and let it dry.





    AFE installed




    Results:

    No butt dyno gains from the air filter, but the idle smoothed out and I attribute that from the MAF cleaning.

    I’m not going to assume it was the K&N filter that was dirtying the MAF, but I just know don’t have to worry about this with this new filter setup.


    My 1989 e30 s52 Touring... this is Betty

    My 1989 325i vert (sold)...this is Nina

    My 1991 M5 (sold)... this is Veronica

    Photo comparison: OEM vs aftermarket windscreen for a convertible

    #2
    thanks for sharing.

    are you an engineer or architect? my diagram wouldn't look so proportional, in fact i wouldn't draw one. lol

    Comment


      #3
      Thank you for this! Good info for the future.
      E30: '91 318is - M52/ZF320 | Azev A 16X7.5 | H&R Race/Bilstein | Completely refreshed suspension/brakes/drivetrain


      An Associate/Bachelors degree is America's most overrated product

      Comment


        #4
        Originally posted by Rob Daman View Post
        thanks for sharing.

        are you an engineer or architect? my diagram wouldn't look so proportional, in fact i wouldn't draw one. lol
        I have training in both those fields and it just a force of habit to satisfy my curiosity. :D


        My 1989 e30 s52 Touring... this is Betty

        My 1989 325i vert (sold)...this is Nina

        My 1991 M5 (sold)... this is Veronica

        Photo comparison: OEM vs aftermarket windscreen for a convertible

        Comment


          #5
          My AFE filters dry rotted on the rubber so keep an eye on them.

          Comment


            #6
            haha nice. i kinda figured.

            i think i would have just guessed and ordered it then take a pic.

            good job

            Originally posted by MC Hammered View Post
            I have training in both those fields and it just a force of habit to satisfy my curiosity. :D

            Comment


              #7
              Hey, I'm in the same boat but I don't see any current AFE that looks like it fits. Anyone here have a dry filter that will work in the Castro box with ABS?

              The original pics are gone so I can't tell which one he used. The K&N that came with mine has a 4.5" base I think and I can't find any AFE with less than a 5" base.
              Thank god, R3V was getting boring since the ginger kid wrecked his car. - Stonea

              Comment


                #8
                Originally posted by Mwishlist View Post
                Hey, I'm in the same boat but I don't see any current AFE that looks like it fits. Anyone here have a dry filter that will work in the Castro box with ABS?

                The original pics are gone so I can't tell which one he used. The K&N that came with mine has a 4.5" base I think and I can't find any AFE with less than a 5" base.
                would be interested as well. I am wrapping up a late model swap and plan on getting a Castro

                Comment

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