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The N00B FAQ to engine swapping :)

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    The N00B FAQ to engine swapping :)

    I decided to compile a lot of questions I see into one big n00b FAQ. So here it is!

    The N00B FAQ to an engine swap.

    Q: What engine? M50? M52? S50? S52? Whats the difference?

    A: There are 4 typical engines that people swap in, (said above) I will talk a bit about each one with pros and cons.

    M50: Found in the e36 325i and the e34 525i, this engine puts out about 189 HP and is OBDI (I’ll talk about that later), this is probably the most done swap, “cheapest” to do, and has potential for power. From what I have read and been told by people who have swapped to a m50, they are not entirely satisfied. Although it is probably the cheapest of the bunch it lacks the most HP, a m20 with a few mods will have as much if not surpass the m50 engine.

    M52: I don’t know a great deal about this engine, but I know it has an aluminum block to save weight. Most of the people who go for this engine plan on stripping the whole thing down and build it up block up with a collage of parts. Pretty similar to the m50 and what mods can be done to that. (I believe its OBDII? Someone correct me if I am wrong)

    S50: Found in the 93-~96 m3. This is a 3.0 liter engine with OBDI, stock is 240 HP, probably the best “bang for the buck” engine you can get. There are tons of aftermarket parts and mods you can bolt on to get a few more HP.

    S52: Found in the ~96-99 m3 This is pretty much the same as the s50, but it is 3.2 liters and OBDII. It also puts out 240 HP stock.

    Q: Ok, so whats OBDI and OBDII? What do people mean when they “convert” from OBDII to OBDI?

    A: OBDI and OBDII are two forms of engine management. In the middle of 96 IIRC car makers switched from their almost proprietary OBDI system to a universal OBDII system. Whats this mean for you? Nothing really unless you are trying to swap an OBDII engine into an e30. The OBDII system cannot work in an e30 because of the EWS anti-theft system, there is not an easy way to disable it. You have a couple options, 1 would be to retrofit the EWS system into an e30, from what I have read and have been told it costs just about as much as an OBDI conversion and you don’t really gain anything. 2 convert to OBDI it will free up a couple extra HP.

    Here is one of many threads on the topic



    What it comes down to, is you will have to replace the engine wiring harness, ECU, all the sensors, throttle body, fuel rail, and intake manifold from an OBDI car. My conversion cost around $1500 to do it with used parts.

    One thing that frequently comes up in the conversion is the dual temp sensor on the head of the engine. The s50 engine has two sensors, one goes to the ECU, and one goes to the gauge on your cluster. The s52 however uses a dual temp sensor, it has 4 wires coming off it, in an e36 two would goto the ECU and two would goto the cluster. However, in an e30 the e30 cluster CANNOT read the dual temp sensor. You have 4 options to choose from

    1. Retrofit an e36 water temp gauge in the e30 cluster (in theory it should work although I have not tried it, its almost impossible to track one of these gauges down)

    2. Tap the head and thread in the e30 gauge temp sensor.

    3. Tap the head and go for a VDO unit

    4. Tap the thermostat (wont be as accurate) but its less to f*&k up and a lot easier to do if you already have the motor back together. Better than not knowing the temps anyways.

    There are two ECU’s you can do with. The silver 413 or the Red 413. The red 412 does not have EWS, which means you can just plug that ECU in and god. The Silver 413 (more common) has EWS, you will need to get a chip from someone to disable the EWS system. I am running a Jim Confori chip that I got here



    This will disable EWS, have the same effect as just chipping the car, and can be tuned for any mods you have.

    Q: I have heard something about an oilpan, whats this about?

    A: The oilpan from any 3 series (including m3) engine will not work in an e30. You will need to get an oilpan from the m50 on an e34 525i, don’t forget the oilpickup too! If you pulled an m50 from an e34 525i you don’t even have to worry about this step, you already have the correct pan.

    One thing that tricked me was the oil sump bracket on the engine after pulling the old pan off. It will hang down too low and prevent the new pan from going on. The easiest way to fix this is just to dremel it off

    Heres a thread about it



    Q: What do I do about wiring the engine in?

    A: You can search around for wiring diagrams, but a lot of them are incorrect. If you have the cash goto www.treehouseraching.com and pickup one of their converters, its spendy but it comes with free support  If you are not electronically skilled I would highly recommend this.

    Q:What do I do about the brake booster?

    A: http://www.r3vlimited.com/board/showthread.php?t=64988 check it.

    Q:Can I use my old m20 tranny?

    A: Yes, but I don’t know anything about that…. Sorry, Search a bit people do it.

    Q: Do adding stickers give me HP?

    A: Only if they say “equate kicks ass” and you pay me $50 then they might.

    Q: Whats the engine speed wiring about?

    A:If you car is pre 88 (IIRC) there is a 4 plug wire by the ECU in the glove box. The wire colors are

    Pin #1 Black Wire-Engine speed
    Pin #2 green wire-OBC Fuel cut function
    Pin #3 Yellow/White wire-Fuel rate

    ONLY if you have this connector and your car is throwing a speed sensor code, you will need to hook a wire on the green plug on the back of the cluster (the blue/yellow wire) to pin 42 on the ECU. Also your tach probably wont work either. You will have to hook the black wire on the c104 (the 4 pin connector) to the correct wire on the ECU. do some searching if you come across this.



    Notes

    Lots of parts can be found here



    Make sure you get the e24/e28 M30 3.5L Engine mounts and the e36 throttle cable.
    Last edited by equate975; 05-09-2006, 10:58 AM.
    Rollin' with a Geistkuchen

    #2
    Thanks Equate for making this thread.

    The M52 has a cast iron block for the E39 528i and E36 328i.

    The M52 found in the 1997-1998 Z3 2.8 has an aluminum block. It has cast iron sleeves. Max bore is right around 85.00 mm.

    Originally posted by whysimon
    WTF is hello Kitty (I'm 28 with no kids and I don't have cable)

    Comment


      #3
      Ah ok, I knew one of them did. Isnt not a topic thats brought up a whole lot I thought I would just mention it.
      Rollin' with a Geistkuchen

      Comment


        #4
        Yes, M52 is OBD2. Put some M3 cams in it and you got a bad ass 2.8L. Good thread though. On the E30 M3 you can use the same throttle cable though, no need for the E36.

        Comment


          #5
          Nice! Here's my FAQ doc for good measure: http://www.amiles.com.au/Twin_Cam_Swap_FAQs_V0305.pdf

          Comment


            #6
            Originally posted by DeM3n
            Yes, M52 is OBD2. Put some M3 cams in it and you got a bad ass 2.8L. Good thread though. On the E30 M3 you can use the same throttle cable though, no need for the E36.
            Really? Mine was way too long to work I used an e36 one
            Rollin' with a Geistkuchen

            Comment


              #7
              Good thread, thanks for the info. I gotta go start cutting the neighbors grass to pay for all this stuff.

              Comment


                #8
                great thread made my bookmarks list even longer...

                Comment


                  #9
                  Thank you very much for that thread. Wicked. I'm planning on a next winter swap so i need a bunch of good info. What do you guys usually do about trannys? Buy new? How much do you think you've spent overall on an s50 swap? Thanks.

                  -Cam

                  '05 Jetta TDI
                  '87 325iS: Facelift, Hella Smoked Ellipsoids (RIP)
                  '80 320i: 500lbs lighter, Rally/Drifter (SOLD!:( )
                  '90 Jetta: Stock Daily Driver (SOLD)

                  Comment


                    #10
                    Originally posted by CGDoig
                    Thank you very much for that thread. Wicked. I'm planning on a next winter swap so i need a bunch of good info. What do you guys usually do about trannys? Buy new? How much do you think you've spent overall on an s50 swap? Thanks.

                    -Cam

                    I used the tranny that came with my engine, probably what most people do. I think I spent around... ~10k on my swap. But then again I bought tons of useless parts and replaced a lot of other things that were broken. Also I didnt keep track of how much I spent, its too depressing
                    Rollin' with a Geistkuchen

                    Comment


                      #11
                      excellant writeup thanks brudda

                      Comment


                        #12
                        you answered so many questions i had.

                        Comment


                          #13
                          Originally posted by equate975
                          There are two ECU’s you can do with. The silver 413 or the Red 413. The red 412 does not have EWS, which means you can just plug that ECU in and god. The Silver 413 (more common) has EWS, you will need to get a chip from someone to disable the EWS system. I am running a Jim Confori chip that I got here



                          This will disable EWS, have the same effect as just chipping the car, and can be tuned for any mods you have.
                          Not all Silver 413 have EWS, ONLY those with 12/94 build dates and later. I have a silver 413 with build date of 11/94, it works fine.
                          Eric
                          85 325e M50 and auto to manual transmission conversion...

                          Comment


                            #14
                            Originally posted by 86325e
                            Not all Silver 413 have EWS, ONLY those with 12/94 build dates and later. I have a silver 413 with build date of 11/94, it works fine.
                            Ah ok, I just used one with EWS, I knew there were 2 varaties.

                            What driveshafts can be used in this swap? I forgot to mention anything about that. I used the one on my e30 m3 which I know works. Didnt the 318i auto one work also?
                            Rollin' with a Geistkuchen

                            Comment


                              #15
                              I've read that the early 318i auto drive shaft will work. My engine and transmission was from a 95 E34 (11/94 build date). The drive shaft I used was from a E30 325i and I got it rebuilt. I forget what year it was. The holes on the guibo and the output flange and drive shaft all matched up. However don't quote me on this cause I don't remember the sizes for sure, but the drive shaft had 10 MM holes and the guibo and transmission output flange had 12 MM holes. There is a fastener place by me and they had what I was looking for, 3 bolts that were 12 mm thick and then towards the end where the threads started it tapered down to 10 mm. It was the exact length I needed too. The guibo and output flange fit tightly like they should, the drive shaft fits tightly like it should and there is no play.
                              Eric
                              85 325e M50 and auto to manual transmission conversion...

                              Comment

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