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Time to refresh and upgrade the M20. Looking for feedback on both.

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    The last time I needed to torque something past the range of my wrenches I recall doing a calculation of my personal weight times the length of the cheater bar and standing on the end of it. Access is not quite so good here, I was doing wheelbearings last time, how are you all going about torquing the crank nut to 300?

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      I now have the car down on its wheels, in gear, chocked, e-brake on and still I'm having trouble torquing the crank nut. I guess 300 ft-lbs wants to make stuff rotate :)

      If I understand the crank holder tool correctly its supposed to be mounted with the pulleys removed? Has anyone used a flywheel holder type tool on the toothe'd ring?

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        We have a runner... tried to post a video but no can do. All I can say is: buy the crank tool. Had to fab something up and it was a bit scrapy.

        Didn’t have time much much more than a test fire but happy to hear her purr again

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          Nice!
          1991 318iC
          1989 325i Field Rescue

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            good job saving that thing. :coolphoto:

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              Any issues getting the harness back on?

              I recall a question about the CPS sensor wire and the lead off the spark plug.
              1991 318iC
              1989 325i Field Rescue

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                Originally posted by Poorhouse View Post
                Any issues getting the harness back on?

                I recall a question about the CPS sensor wire and the lead off the spark plug.


                I posted on another thread. Basically its #6 pass side, cps driver side. The only snafu i hit was i didn’t have the dme bigass connector seated right. Never messed with one of those before and it felt seated but wasnt. Listen for various snapcracklepops under hood with key in run. Took a good 45s cranking but i replaced fuel filter and all rear hose too so empty fuel system. I had cranked w fuel n dme relays pulled to build oil pressure before. Btw those relays showed some heat discoloration, ill probably grab spares for the glovebox.

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                  Time to refresh and upgrade the M20. Looking for feedback on both.

                  So far all I have to say about the RHD 7.5lb flywheel is YES. I intentionally did not install my squid chip yet so that I could separate the effect of each. when I told squid about the fly wheel they recommended and increased idle. maybe turning on the AC which I have not yet because it’s not charged would affect it but so far the idle is reasonably smooth and the clutch takes very little adjustment in technique to control. I really see this as being a zero down side modification. It does seem to me that the starter makes an uglier sound than it used to I don’t know what is to blame for this (need to read up on if I forgot to lube ring gear?) or whether the two will bed into each other but it seems a small price to pay.

                  I am presently eating a celebratory Choco taco at the gas station

                  Sent from my iPhone using Tapatalk
                  Last edited by r-mm; 05-08-2019, 04:02 AM.

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                    200mi drive today and all was well. The day before I left I was very relieved to have fixed a small coolant leak at the front of the thermostat housing that originated from an under tightened hose clamp. I went back around and tightened all of the hose clamps I think I was too gentle with them I gave them all a thorough snuggling down.

                    Going to find time to install the squid chip this weekend and will post my findings. please to have driven the car a bunch without it to establish a baseline.

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                      Most excellent!

                      Celebratory Chaco Tacos all around!
                      1991 318iC
                      1989 325i Field Rescue

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                        One for you (car) one for me...

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                          Wow, I normally prefer black wrinkle finished valve covers, with contrasting raw stripes, but that raw finished Aluminum cover looks amazing when it's that clean.

                          Perhaps I'll go with bead blasted then clear coated valve cover on my car, when I eventually do a rebuild.

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                            The valve cover is powdercoated in my best effort to replicate raw alum, matches quite well to the intake manifold which is in fact clear coated raw alum. No matter what I did I couldn't get the valve cover to clean up nice enough to be clear coated and I was not going to put in the blast cab on account of nooks and crannies.

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                              SSSquid "phase .5" chip is in. Won't say its night and day but it was not advertised as such and sure doesn't does make 4000-redline a wonderful thing. It also does some nifty idle wizardy intended to compliment (aka: fix) issues introduced by the extremely light flywheel.

                              All in, I'm happy with my rebuild recipe, it was intended to and does result in a "woke stock" feel, not at all racecar, no compromises*. If I were post-gaming it and wanted to spend another grand I'd have pulled the cam, gone up "one level" such as 272deg, replaced the rockers, springs. The car adores revving now and it'd be nice to compliment that / strengthen parts but by no means is that a must do. It was an east decision for me not to do it because the valve train is in most excellent conditio and I knew it would add weeks to the project.

                              *see parallel thread on flywheel-starter issues

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                                Topped off the tranny, linseed oil’d some of the black parts and took some glamor shots.

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