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Bypass AC Aux Fan Resistor - Long Term Effects?

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    Bypass AC Aux Fan Resistor - Long Term Effects?

    Purchased my car in January so it was hard to gauge if the AC was working, and of course it was not. Had a small BMW shop check it out today. System was still holding pressure so they evacuated the system and re-charged (r-12).

    After they got the system charged they called back and said that the resistor was bad and that to change it was $66 for the part plus an hour of labor. Essential low temp fan will not turn on but high will.

    They noted they could also bypass it, but would still charge me a hour of labor to do so.

    After doing a little research on R3v, I know I can change it myself, but I am heading to the beach in two days. If I can't get the replacement resistor in time, I am going to just bypass it.

    If I bypass it, do I need to replace the resistor later on? Are there any negative long term effects of running the AC with high temp/level fan whenever I have my AC on? The guy at the shop was of course pushing me to replace the resistor, he said it would be ok to bypass it temporarily, but not for good. Didn't really note why.
    Last edited by Zeemz; 07-18-2012, 01:00 PM.
    1989 325is Lachssilber - Sold
    1990 325is Sterlingsilber - Current Project
    September 2018 Car of the Month: Zeemz
    Youtube Track & Autocross Videos



    #2
    I know the more long term way to bypass the resistor is to directly bypass the wiring at the resistor.

    This other option to have the fan on high whenever the AC is on (http://www.r3vlimited.com/board/show...13&postcount=6). This seemed like a good temporary solution until I got back from the beach and could replace the broken resistor.
    Last edited by Zeemz; 07-18-2012, 12:59 PM.
    1989 325is Lachssilber - Sold
    1990 325is Sterlingsilber - Current Project
    September 2018 Car of the Month: Zeemz
    Youtube Track & Autocross Videos


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      #3
      In the short term it should be okay to bypass the resistor. The downsides of doing that are additional load on the alternator, increased noise when idling, and faster wear of the fan bearings. I would do it as a temporary measure until I could replace the resistor, which is pretty easy to do.
      The car makes it possible, but the driver makes it happen.
      Jim Levie, Huntsville, AL

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        #4
        Originally posted by jlevie View Post
        In the short term it should be okay to bypass the resistor. The downsides of doing that are additional load on the alternator, increased noise when idling, and faster wear of the fan bearings. I would do it as a temporary measure until I could replace the resistor, which is pretty easy to do.
        If I am just doing it temporarily, do you recommend bypassing it directly at the resistor, or to bridge the 1 & 3 pin at the temp switch like in the post I referenced above?
        1989 325is Lachssilber - Sold
        1990 325is Sterlingsilber - Current Project
        September 2018 Car of the Month: Zeemz
        Youtube Track & Autocross Videos


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          #5
          Originally posted by Zeemz View Post
          If I am just doing it temporarily, do you recommend bypassing it directly at the resistor, or to bridge the 1 & 3 pin at the temp switch like in the post I referenced above?
          Bridge the resistor and change the low speed fuse to a 30A.
          The car makes it possible, but the driver makes it happen.
          Jim Levie, Huntsville, AL

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            #6
            If you have the original resistor, it has screw lugs on the back. Unscrew it from the aux fan housing, put both the wires on one side & swap the fuse as Jim says. 15 min with one hand tied behind your back & a new resistor is $20. If you have a replacement resistor it may have come with pigtails that are crimped to the original wires so a slightly different process.

            An hour labor and $64 is...well...high (way robbery) especially if they are already working on the car
            Seat Shocks....I have passed the baton to John Christy from Ninestitch. Email John or Garrett at ninestitch1@gmail.com

            https://www.r3vlimited.com/board/sho...86#post4944786
            Alice the Time Capsule
            http://www.r3vlimited.com/board/showthread.php?t=360504
            87 Zinno Cabrio barn find 98k and still smells like a barn. Build thread http://www.r3vlimited.com/board/show...20#post3455220

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              #7
              Lol paying someone to change the resistor, it's actually more difficult and time consuming to remove one wheel than to change the resistor..it's two phillip screws that are easily accessible. It's a 30 second job.
              Originally posted by TSI
              ♫ Rust flecks are falling on my head...♫
              OEM+

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                #8
                other than the aforementioned extra noise and possible faster wear of the fan, I have had NO ADVERSE EFFECTS to bypassing the fan resistor (did it at the resistor, just screw all wires onto one side and done). In AZ I need all the extra cooling I can get, especially with the AC cranked full time
                I saved 15% on my Bimmer parts by switching to ...



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                  #9
                  resurrecting an old thread, but i am in so cal and i always use the a/c here since its summer temps all year. i would like to bypass the resistor.

                  i have the t-shaped bosch resistor with screw connectors on each end. to bridge this i can remove the resistor and just use some wire and connect both ends to each other and upgrade the low amp fuse from 15A to 30A?

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                    #10
                    Originally posted by JonsE30 View Post
                    resurrecting an old thread, but i am in so cal and i always use the a/c here since its summer temps all year. i would like to bypass the resistor.

                    i have the t-shaped bosch resistor with screw connectors on each end. to bridge this i can remove the resistor and just use some wire and connect both ends to each other and upgrade the low amp fuse from 15A to 30A?
                    Just move the low speed wire to the other end of the resistor and yes, bump the fuse. FYI both low and high speed wires are the same gauge and will handle the higher current
                    Seat Shocks....I have passed the baton to John Christy from Ninestitch. Email John or Garrett at ninestitch1@gmail.com

                    https://www.r3vlimited.com/board/sho...86#post4944786
                    Alice the Time Capsule
                    http://www.r3vlimited.com/board/showthread.php?t=360504
                    87 Zinno Cabrio barn find 98k and still smells like a barn. Build thread http://www.r3vlimited.com/board/show...20#post3455220

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                      #11
                      worked like a charm. thanks!

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