This is a continuation of this thread from 3 years ago where I first posted that my M50NV (3/92) swapped '87 325 Lemons racer abruptly stopped running on track after having successfully run this same combo for many racing miles. We did a bunch of trackside diagnostics but ultimately gave up, and I parked the car for 3 years. Now I'm trying to bring the car back to life and I can't remember all of the details of what I tested and checked previously, so I started the process of diagnosing the problem from scratch.
Here's the sequence of events.
About a week ago, I checked the resistance of the crank position sensor and it was 800+ ohms. It was at that time I discovered that the resistance spec for the crank sensor in the Bentley manual was wrong. The correct spec is ~540 ohms. I think that incorrect spec in the manual may have sent us chasing our tails at the track, but regardless it was clear that the sensor in the car was no good. I went to the junkyard and found a donor crank sensor that measured 530 ohms, installed it in the car, and it fired right up! Video proof:
https://www.facebook.com/ltdscott/vi...5232537320300/
Even though it ran, it was very sluggish to rev, and about 10 seconds after the video ended, the engine stopped running and refused to refire, no matter what I tried. I even swapped in a spare computer, but no go.
Fast forward to today, and I decided to methodically check as many components as possible. Here are all of the results.
-Battery voltage: 13V+ (it's on a battery tender)
-Fuel pressure to the rail: 40 PSI (I have a gauge plumbed in just before the fuel rail) and I can hear the pump priming.
-Ignition coils: 12V+ at pin 15 of each connector, and the resistance on each coil was 0.4 - 0.5 ohms. All within spec.
-Main relay: Confirmed 12V+ at pins 30 and 86. Confirmed ground at pin 85. Confirmed 12V+ at pin 87 with the relay installed. All within spec.
-Fuel pump relay: Confirmed 12V+ at pin 30 with ignition off. Confirmed 12V at pin 86 with ignition on. Confirmed ground at pin 85. All within spec.
-Crank position sensor: 533 ohms. Within spec. I also pulled back the rubber boot on the connector and saw a green band on the internal wires which confirms it is connected to the right sensor.
-Cam position sensor: 1380 ohms. The Bentley manual doesn't have a spec for this, but I did some searching online and other people stated ~1350 ohms so I can only assume this is good. That said, this was a new sensor as of 3 years ago, but unfortunately I can't find the old sensor that I pulled out to compare to. I also pulled back the rubber boot on the connector and saw a red band on the internal wires which confirms it is connected to the right sensor.
-Throttle position sensor: Confirmed 5V at pin 3. Resistance between pins 1 and 3 is 3970 ohms. Resistance between pins 1 and 2 going from idle to WOT was 1360 - 4500 ohms. All within spec.
-Engine compression: My compression tester apparently died, so I got a loaner from O'Reilly and oddly the readings were all 57-70 PSI (most were ~70, cyl #5 was 57). I was expecting 100+ PSI readings (as I got in the past), so I'm dubious about the accuracy of the loaner tester, but at least I confirmed the engine does have compression and the cylinders are relatively even. I'll buy a new tester and will try again.
I confirmed the injectors are firing by listening for clicking with a stethoscope, and I can even see the fuel spray on the pistons with the spark plugs out.
I confirmed there is spark by connecting every coil to a spark plug and then grounding the plug and coil. The spark looked strong with every coil. The spark plugs themselves look great and don't show evidence of fouling or lean mixture.
I also cleaned up the computer ground point (I'm using a factory bolt behind the passenger strut tower) and replaced a suspicious looking ground ring terminal for the coils and/or injectors on the front timing cover.
After all of this work, I put everything back together, and with the fuel pump relay disconnected, it was clear the engine wanted to fire. So I plugged the relay in and the car immediately fired up. It was idling kinda oddly, and I noticed that I had neglected to connect the MAF to throttle body elbow, so I pushed it onto the TB and the engine sounded great. I then shut it off to properly tighten the elbow, and just like last week, the engine refused to fire again!
It's been very frustrating to have the temporary glory of a running engine taken away immediately!
It seems I have fuel, air, spark, compression (at least some), so the only thing I can't fully check is timing. What am I missing here?
One thing to note is I don't have a check engine light wired up for a stomp test. It was previously recommended that hook one up to check the codes. But would I expect to see any codes if the engine isn't actually running?
Any help is greatly appreciated!
Here's the sequence of events.
About a week ago, I checked the resistance of the crank position sensor and it was 800+ ohms. It was at that time I discovered that the resistance spec for the crank sensor in the Bentley manual was wrong. The correct spec is ~540 ohms. I think that incorrect spec in the manual may have sent us chasing our tails at the track, but regardless it was clear that the sensor in the car was no good. I went to the junkyard and found a donor crank sensor that measured 530 ohms, installed it in the car, and it fired right up! Video proof:
https://www.facebook.com/ltdscott/vi...5232537320300/
Even though it ran, it was very sluggish to rev, and about 10 seconds after the video ended, the engine stopped running and refused to refire, no matter what I tried. I even swapped in a spare computer, but no go.
Fast forward to today, and I decided to methodically check as many components as possible. Here are all of the results.
-Battery voltage: 13V+ (it's on a battery tender)
-Fuel pressure to the rail: 40 PSI (I have a gauge plumbed in just before the fuel rail) and I can hear the pump priming.
-Ignition coils: 12V+ at pin 15 of each connector, and the resistance on each coil was 0.4 - 0.5 ohms. All within spec.
-Main relay: Confirmed 12V+ at pins 30 and 86. Confirmed ground at pin 85. Confirmed 12V+ at pin 87 with the relay installed. All within spec.
-Fuel pump relay: Confirmed 12V+ at pin 30 with ignition off. Confirmed 12V at pin 86 with ignition on. Confirmed ground at pin 85. All within spec.
-Crank position sensor: 533 ohms. Within spec. I also pulled back the rubber boot on the connector and saw a green band on the internal wires which confirms it is connected to the right sensor.
-Cam position sensor: 1380 ohms. The Bentley manual doesn't have a spec for this, but I did some searching online and other people stated ~1350 ohms so I can only assume this is good. That said, this was a new sensor as of 3 years ago, but unfortunately I can't find the old sensor that I pulled out to compare to. I also pulled back the rubber boot on the connector and saw a red band on the internal wires which confirms it is connected to the right sensor.
-Throttle position sensor: Confirmed 5V at pin 3. Resistance between pins 1 and 3 is 3970 ohms. Resistance between pins 1 and 2 going from idle to WOT was 1360 - 4500 ohms. All within spec.
-Engine compression: My compression tester apparently died, so I got a loaner from O'Reilly and oddly the readings were all 57-70 PSI (most were ~70, cyl #5 was 57). I was expecting 100+ PSI readings (as I got in the past), so I'm dubious about the accuracy of the loaner tester, but at least I confirmed the engine does have compression and the cylinders are relatively even. I'll buy a new tester and will try again.
I confirmed the injectors are firing by listening for clicking with a stethoscope, and I can even see the fuel spray on the pistons with the spark plugs out.
I confirmed there is spark by connecting every coil to a spark plug and then grounding the plug and coil. The spark looked strong with every coil. The spark plugs themselves look great and don't show evidence of fouling or lean mixture.
I also cleaned up the computer ground point (I'm using a factory bolt behind the passenger strut tower) and replaced a suspicious looking ground ring terminal for the coils and/or injectors on the front timing cover.
After all of this work, I put everything back together, and with the fuel pump relay disconnected, it was clear the engine wanted to fire. So I plugged the relay in and the car immediately fired up. It was idling kinda oddly, and I noticed that I had neglected to connect the MAF to throttle body elbow, so I pushed it onto the TB and the engine sounded great. I then shut it off to properly tighten the elbow, and just like last week, the engine refused to fire again!
It's been very frustrating to have the temporary glory of a running engine taken away immediately!
It seems I have fuel, air, spark, compression (at least some), so the only thing I can't fully check is timing. What am I missing here?
One thing to note is I don't have a check engine light wired up for a stomp test. It was previously recommended that hook one up to check the codes. But would I expect to see any codes if the engine isn't actually running?
Any help is greatly appreciated!
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