S52: Cost for stock rebuild?

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  • funcrew
    E30 Fanatic
    • Jun 2007
    • 1223

    #1

    S52: Cost for stock rebuild?

    Sadly, my much-abused S52 is suffering from bad compression in several cylinders. Mileage is less than 80K. Assuming that I go to an E30-friendly shop in Socal, what kind of "turnkey" budget am I looking at for:

    1. Head rebuild including R&R, if the bottom end is good shape
    2. Full rebuild including bottom end, with overbore and new pistons

    I don't want to upgrade/hot rod the cams or anything else. Any other thoughts are also welcome - Thanks
    "If the sky were to fall tomorrow, the tall would die first."

    -Dr. Paul Forrester



    Do I LOOK like I need a psychological evaluation???
  • FredK
    R3V OG
    • Oct 2003
    • 14747

    #2
    This is really an unenviable task.

    The most economically feasible way to skin this cat is to get a known-good S52 and install it, and part your S52 out. Even if you don't part your S52 out, selling it as a "core" will partially defray the cost of the engine R&R.

    Otherwise, a mostly full refresh will cost around $2500 in machine shop and parts cost (bearings, head refresh, timing parts), assuming you can re-ring the stock pistons and just hone the block.

    Comment

    • funcrew
      E30 Fanatic
      • Jun 2007
      • 1223

      #3
      Originally posted by FredK
      This is really an unenviable task.

      The most economically feasible way to skin this cat is to get a known-good S52 and install it, and part your S52 out. Even if you don't part your S52 out, selling it as a "core" will partially defray the cost of the engine R&R.

      Otherwise, a mostly full refresh will cost around $2500 in machine shop and parts cost (bearings, head refresh, timing parts), assuming you can re-ring the stock pistons and just hone the block.
      The "known good" is the problem. I replaced a blown S50 with a "known good" S52, 80K, perfect compression, and it failed within 10K miles. While I didn't baby it, there was zero track or autocross time.
      "If the sky were to fall tomorrow, the tall would die first."

      -Dr. Paul Forrester



      Do I LOOK like I need a psychological evaluation???

      Comment

      • VinniE30
        R3VLimited
        • May 2010
        • 2113

        #4
        Originally posted by funcrew
        The "known good" is the problem. I replaced a blown S50 with a "known good" S52, 80K, perfect compression, and it failed within 10K miles. While I didn't baby it, there was zero track or autocross time.
        Any possibility that they lied to you about that mileage?
        Zinno '89 <24v swap in progress>

        Comment

        • Pudmunkie
          Wrencher
          • Mar 2009
          • 210

          #5
          I'm at ~2grand. All new bearing, bolts, timing components, rings, sensors, etc. Full rebuild on an 84mm bore 3 liter.

          Call Blunt, he can hook you up.

          Comment

          • Wanganstyle
            R3VLimited
            • Apr 2010
            • 2828

            #6
            Originally posted by funcrew
            Sadly, my much-abused S52 is suffering from bad compression in several cylinders. Mileage is less than 80K. Assuming that I go to an E30-friendly shop in Socal, what kind of "turnkey" budget am I looking at for:

            1. Head rebuild including R&R, if the bottom end is good shape
            2. Full rebuild including bottom end, with overbore and new pistons

            I don't want to upgrade/hot rod the cams or anything else. Any other thoughts are also welcome - Thanks
            I'd say a little more than 2k.

            if the s52 only has 80k and had bad compression, there may be some foul play inside. It's still running and does not have a blown head gasket??

            My last s52 burnt crazy oil from bad rings, it had close to 2x the milage. Compression was still within 3% across all 6 CYL.

            Have you preformed a leakdown test?
            OBD1 M54/M52TU swap as a M50b25

            Z4 non powered steering rack fits e30



            Euro e46 2005/6 320d 6mt gearbox into E30 with M20 hardy and beck 1985 327s engine

            Comment

            • funcrew
              E30 Fanatic
              • Jun 2007
              • 1223

              #7
              Originally posted by VinniE30
              Any possibility that they lied to you about that mileage?
              Methinks you may be right. I bought the lump from Zionville Motorsports.

              Originally posted by Pudmunkie
              I'm at ~2grand. All new bearing, bolts, timing components, rings, sensors, etc. Full rebuild on an 84mm bore 3 liter.

              Call Blunt, he can hook you up.
              Might do that, but I'm going to farm out the rebuild. I expect labor cost to be substantial.

              Originally posted by Wanganstyle
              I'd say a little more than 2k.

              if the s52 only has 80k and had bad compression, there may be some foul play inside. It's still running and does not have a blown head gasket??

              My last s52 burnt crazy oil from bad rings, it had close to 2x the milage. Compression was still within 3% across all 6 CYL.

              Have you preformed a leakdown test?
              Can I do that with my plain-vanilla compression tester?
              "If the sky were to fall tomorrow, the tall would die first."

              -Dr. Paul Forrester



              Do I LOOK like I need a psychological evaluation???

              Comment

              • Wanganstyle
                R3VLimited
                • Apr 2010
                • 2828

                #8
                you need compressed air and a leakdown tester, it pumps air into the cylinder and tells you also a constant air pressure. the difference is what you are looking for, you have to close the valves manually and hold the crankshaft in position. This would let you see if any cylinder has a bent valve, also will have pressure in the oil if you have a bad oil ring.

                I had stuck/failed/worn/burnt oil rings on my s52, perfect compression within 5%. (210-203 psi). engine burned insane amounts of oil but would take track abuse all day and not consume on WOT. Leakdown test would let you pinpoint this issue.
                OBD1 M54/M52TU swap as a M50b25

                Z4 non powered steering rack fits e30



                Euro e46 2005/6 320d 6mt gearbox into E30 with M20 hardy and beck 1985 327s engine

                Comment

                • funcrew
                  E30 Fanatic
                  • Jun 2007
                  • 1223

                  #9
                  Originally posted by Wanganstyle
                  you need compressed air and a leakdown tester, it pumps air into the cylinder and tells you also a constant air pressure. the difference is what you are looking for, you have to close the valves manually and hold the crankshaft in position. This would let you see if any cylinder has a bent valve, also will have pressure in the oil if you have a bad oil ring.

                  I had stuck/failed/worn/burnt oil rings on my s52, perfect compression within 5%. (210-203 psi). engine burned insane amounts of oil but would take track abuse all day and not consume on WOT. Leakdown test would let you pinpoint this issue.
                  I'm down 50% on a couple cylinders, so probably not a candidate for that, eh? I didn't see any cross-contamination of fluids, and the engine spun smooth, so I'm thinking bad HG at a minimum, plus whatever condition caused that.
                  "If the sky were to fall tomorrow, the tall would die first."

                  -Dr. Paul Forrester



                  Do I LOOK like I need a psychological evaluation???

                  Comment

                  • jrdeamicis
                    E30 Modder
                    • Nov 2008
                    • 956

                    #10
                    Down 50% compression or leak down?
                    Past Car : E30 S50 6 Speed 5 Lug 3.73
                    Current : Z3 S50 OBD2 (Smog Legal) 6 Speed BBS RN Dual Ear Diff
                    ___________________________________________
                    BNB Designs
                    Engine Swaps, Fabrication, Innovation, General Repair
                    Richmond CA
                    Julian 848-248-8029

                    Comment

                    • funcrew
                      E30 Fanatic
                      • Jun 2007
                      • 1223

                      #11
                      Originally posted by jrdeamicis
                      Down 50% compression or leak down?
                      Plain compression. 80PSI in the worst cylinder, cranking for 5 seconds. 180 in the best 3.
                      "If the sky were to fall tomorrow, the tall would die first."

                      -Dr. Paul Forrester



                      Do I LOOK like I need a psychological evaluation???

                      Comment

                      • jrdeamicis
                        E30 Modder
                        • Nov 2008
                        • 956

                        #12
                        Dry and wet leak down tests are now required. Post the results.
                        Past Car : E30 S50 6 Speed 5 Lug 3.73
                        Current : Z3 S50 OBD2 (Smog Legal) 6 Speed BBS RN Dual Ear Diff
                        ___________________________________________
                        BNB Designs
                        Engine Swaps, Fabrication, Innovation, General Repair
                        Richmond CA
                        Julian 848-248-8029

                        Comment

                        • funcrew
                          E30 Fanatic
                          • Jun 2007
                          • 1223

                          #13
                          Q1: I only have a cheap-ass $60 compressor with a tiny tank. Would that be adequate?

                          Q2: Harbor Freight's leakdown tester gets terrible reviews. What would be a decent model/supplier, considering I'll probably only use it once?
                          "If the sky were to fall tomorrow, the tall would die first."

                          -Dr. Paul Forrester



                          Do I LOOK like I need a psychological evaluation???

                          Comment

                          • 328ijunkie
                            Forum Sponsor
                            • May 2007
                            • 3961

                            #14
                            The harbor freight leakdown tester is a POS. I had to buy a snap on one :(

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