compression / leak down test procedure on 24v VANOS engines

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  • the.other
    Member
    • May 2005
    • 90

    #1

    compression / leak down test procedure on 24v VANOS engines

    Hi all,

    I recently acquired a low mileage s52b32. My plan is to do a top end refresh and general maintenance before swapping it into my e30.

    Towards that end, I recently got a hold of a summit racing compression/leak down test kit to get some basic metrics on the engine.

    The issue is that the engine has been sitting for a while, is on a stand etc. So from what I've read on the subject normal compression test procedure of disconnect fuel/spark and crank motor will not work here. Thus I chose to perform a leakdown test. I did this using the most general procedures available online: rotate cyl to TDC, inject 100psi read out leakdown listen for leakage in multiple places.

    What is tripping me up is that I cannot get consistent results. below is characteristic of what I have been generally observing. (although the values have very large variances since i am not really getting consistent results from test to test.

    cyl %leakdown
    1 ~15
    2 ~50 seems like leakage coming through intake valves
    3 ~25 seems like leakage coming through intake valves
    4 ~15
    5 ~15
    6 ~20

    the thing is that sometimes I will go to a cyl and get a completely different reading than I got on the previous trials. Ok so my first conclusion was something is wrong with engine internals, pull head and take a look for valve piston contact, cyl scoring, etc. but I pulled the head and everything looks pristene. in fact there is so little carbon build up that I can wipe the pistons clean with a couple passes of a rag.

    After thinking about this while I was removing the head, the intake cam seemed to be in the advanced position (~12deg) which I assume would cause overlap issues. but since the vanos system is not pressurized when I am doing this test, isn't it just free to flop around, thus giving me inconsistent readings?

    I know there is a bmw specialty tool for operating the VANOS pneumatically. Is this required when doing an out of engine leak down test? I would really like to convince myself that my procedure was just borked before I reassemble my motor. Thanks!

    Thomas
  • Wanganstyle
    R3VLimited
    • Apr 2010
    • 2828

    #2
    If head is off the car take it to your local trustworthy engine shop that works on these engines and they will have a pressure testing fixture for it

    This can find cracks and not sealing valve guides etc.

    The valves will still close on a s52 if the engine is manually turned without engine on.

    The valve seats can corrode on engines that have sat for a while; the solution is to have the head completely rebuilt and valves/seats re ground to have perfect sealing.


    A: drop off head for pressure test
    B: have head rebuilt if the machine shop deems needed



    Sent from my GT-N7100 using Tapatalk 2
    OBD1 M54/M52TU swap as a M50b25

    Z4 non powered steering rack fits e30



    Euro e46 2005/6 320d 6mt gearbox into E30 with M20 hardy and beck 1985 327s engine

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    • Mr.SWISS
      E30 Fanatic
      • Nov 2005
      • 1251

      #3
      If the vanos is advanced it can cause loss but in my experience when they are almost closed, they shut and seal when you put air in the cyl. You can make a vanos testing switch really easy out of an old purge valve plug or similar two prong and get a banjo fitting off a PS hose for the air fitting.
      Originally posted by 325Projectz
      don't listen to the diagram... listen to mr. swiss.
      :nice:

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