Gotta love working on 20+ year old cars right? Well anyways, I'm trying to remove my bumper, so I can make a removal core support. Well the problem is: ONE OF THE BIG 50torx bolts has the head broken off. What do I do now? I tried to drill it out, and bought the most expensive drill bits I could, and I snapped two of them. I have them about half way drilled out. Any help? Can I just cut the damn thing off? I'm thinking about doing so, and making a custom bumper that basically just holds on the plastic bumper. Yes I have the fabrication skills and tools. This is for a track/drift car by the way.
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Front bumper removal.
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is this on a plastic or metal bumper? I'd get some pg blaster, easy out and if its a metal bumper a small propane torch. If metal bumper pull the plastic off the front, have that bolt soaking pb blaster or something similar for a good day or so. And I mean soak it every few hours is possible. get the torch and try to situate it so the flame is heating up the outer female portion the bolt threads into. What you are trying the do is make this sleeve expand. after you warm that up really good go to town with an easy out.
If that doesn't work....cutoff wheel and a grinder!?sigpic
Rebellion Forge Custom Fabrication
1988 325is - TrackRat in progress
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