hate your volvo lip? cut it into pieces!

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  • mkcman17
    R3V OG
    • Jul 2010
    • 8240

    #1

    hate your volvo lip? cut it into pieces!

    i've had some requests for how i made my lip, so i'm going to give my best shot at a write-up with the pics i have left on my phone...i like to think of it as an 'iv' lip. For me this lip setup is better than an iS lip for 3 reasons: price (on can be had at a yard for $7), look (aggressive skirt without the high sides), and hardiness (zipties break away in the event of a mishap). I accidentally spun into a dirt hill in the rain and the lip took the hit, bending and snapping off the zipties just as designed. Three ties later, and it looked perfect again.

    you all know what the volvo lip looks like. first step is to use a box-knife and mark your cut line on the inside of the lip. i chose to mark the cut just above the 3 middle mounts on the inside of the lip to make mounting easier to nail squarely later on. use a solid cutting device to make the split cleanly - i chose a table saw.


    i don't have a picture of a lip, so i snagged one. you get the idea.


    at this point, you have two lips, one that looks similar to the 'i' lip, and another that looks somewhat similar to the 'is' lip. i'll call these 1 and 2 respectively.

    'i' lip (1)



    'is' lip (2) (this is the look i was aiming for)




    now that you have the 1 and 2 lips, it's time to center them properly and zip-tie (or at least mark them); lip 1 in position to the mounts on lip 2. basically, 'is' lip on the front of the 'i' lip. after you have them centered to your liking, it's probably a good time to mark and cut the excess lip off the ends because your tires will make it impossible to even test fit it as-is.

    i used zipties to keep it centered w/o checking marks over and over.




    if you've been driving sans lip, chances are your mounting clips are snafu'd like mine were anyways, so ditch them because they're useless for this setup. they have a central pin that needs to be popped out first - you cannot simply force the clips free.

    now that the clips are out of the way, line lip 1 up tight against the clip-holes. check using lip 2 to make sure you're centered on the valance or else you will end up redrilling to fix the symmetry. use a powerdrill to make mounting holes in the inner 'i' (1) lip.


    only two of the three centering ties are shown here



    here's a larger shot of the mounting/centering ties.




    now, you need more than 3 zipties to hold the outer lip (2) on securely, so i chose to intermittently drill holes into lip 1 and the bottom non-visible side of lip 2 to pull it snug and keep it from coming loose.

    you can really see how i fastened it with the bottom-most tie



    anyways, it's not really THAT complicated, i just tried to cover any possible questions. i'm sure there are other ways to do it, this just worked for me common-sense-wise and i haven't had any issues with it.

    thank you for reading my how-to
    :finger:


    *finished product*


    Last edited by mkcman17; 02-20-2011, 08:28 PM.
    1989 325is / 2.7, 274 cam, e30 M3 5-lug
    1989 LN106 Hilux / 3.0TD SFA
    1974 2002tii / stock
    2002 IS300 / 5spd LSD
  • Jand3rson
    Banned
    • Oct 2003
    • 37587

    #2
    The last 2 shots look 1000 times better than the regular Volvo lip.

    Comment

    • jasonsnoddy
      E30 Mastermind
      • Feb 2010
      • 1900

      #3
      this makes me want to go find one now


      Originally posted by stewie30luvr
      ooo cause i was fixing my chain tensioner and there was a black widow on the radiator so i killed it
      Originally posted by JakeP
      with a coathanger

      Comment

      • Bimmerista
        R3V Elite
        • Nov 2005
        • 5425

        #4
        I've been against the Volvo lip since day 1, but just like Eurospeed says, the lip in the last 2 shots look really good.

        Comment

        • mkcman17
          R3V OG
          • Jul 2010
          • 8240

          #5
          yup! if you mount the bottom half onto the upper half it sits flush and tight. just needs a little bit of handywork!
          1989 325is / 2.7, 274 cam, e30 M3 5-lug
          1989 LN106 Hilux / 3.0TD SFA
          1974 2002tii / stock
          2002 IS300 / 5spd LSD

          Comment

          • mkcman17
            R3V OG
            • Jul 2010
            • 8240

            #6
            a couple more shots now that i officially have it 'hard mounted'





            1989 325is / 2.7, 274 cam, e30 M3 5-lug
            1989 LN106 Hilux / 3.0TD SFA
            1974 2002tii / stock
            2002 IS300 / 5spd LSD

            Comment

            • E30AWDAZ
              Grease Monkey
              • Mar 2010
              • 399

              #7
              Originally posted by mkcman17
              yup! if you mount the bottom half onto the upper half it sits flush and tight. just needs a little bit of handywork!
              Can you explain how you did it a lil more. Did you actuallly cut it in half??? Thanks

              Looks amasing by the way! :pimp:

              Comment

              • fiftytakedowns
                R3VLimited
                • Feb 2009
                • 2460

                #8
                I still hate the dang thing.
                [/url]

                Team USA Wrestling 67KG
                Team USA Wrestling Strength And Conditioning Coach

                Comment

                • M4DE30
                  Grease Monkey
                  • Jun 2010
                  • 309

                  #9
                  Don't mean to hate but...




                  Mines better! :D
                  KingB


                  Comment

                  • mkcman17
                    R3V OG
                    • Jul 2010
                    • 8240

                    #10
                    unfortunately i only took one picture of the fab work, but maybe you can get the idea. i used a table saw and 'carefully' split the lip lengthwise, just above the middle tabs as pictured. i used the tabs as anchors and mounted the 'volvo' lip onto the 'i' lip with zip ties. i drilled smaller anchor holes on the insides of the two lips to make sure they were at least snug to each other. i popped out the mounting clips from the valence and drilled matching holes into the lip and ziptied the lip to the valence. pretty simple...just takes a lot of patience.

                    1989 325is / 2.7, 274 cam, e30 M3 5-lug
                    1989 LN106 Hilux / 3.0TD SFA
                    1974 2002tii / stock
                    2002 IS300 / 5spd LSD

                    Comment

                    • blueapplesoda
                      E30 Mastermind
                      • Dec 2005
                      • 1904

                      #11
                      m4d reminds me of an eta

                      All-Red/MHW style Professional Tinted Tail lights
                      PnP EMS, fuel injectors, wideband o2 systems

                      Comment

                      • mkcman17
                        R3V OG
                        • Jul 2010
                        • 8240

                        #12
                        Originally posted by M4DE30
                        Don't mean to hate but...
                        Mines better! :D
                        i was thinking about flipping it, but it's still just too 'long' IMO. makes the front look like it has a big jaw. my goal was to make something think like the 'i' lip, but with contour like to volvo/is lip. but i am way jealous of how flush you got that....
                        1989 325is / 2.7, 274 cam, e30 M3 5-lug
                        1989 LN106 Hilux / 3.0TD SFA
                        1974 2002tii / stock
                        2002 IS300 / 5spd LSD

                        Comment

                        • M4DE30
                          Grease Monkey
                          • Jun 2010
                          • 309

                          #13
                          Originally posted by mkcman17
                          i was thinking about flipping it, but it's still just too 'long' IMO. makes the front look like it has a big jaw. my goal was to make something think like the 'i' lip, but with contour like to volvo/is lip. but i am way jealous of how flush you got that....
                          Hahaha i remember you bro, i was at the picnic . and also im just remembering you were trying to sell me that getrag haha. i just cut the top a bit so it would sit flush and would be clear from the foglight screws. its actually fairly easy.
                          KingB


                          Comment

                          • xwill112x
                            Θέλησα έναν τίτλο συνήθειας, απορροφώ για να είμ&#
                            • Jan 2009
                            • 4237

                            #14
                            iS lip>volvo lip. iS anyday all day.
                            sigpic

                            Comment

                            • mkcman17
                              R3V OG
                              • Jul 2010
                              • 8240

                              #15
                              Originally posted by xwill112x
                              iS lip>volvo lip. iS anyday all day.
                              Theyre also 20x the price...

                              And dude! You were at the picnic?? Which car was yours?
                              1989 325is / 2.7, 274 cam, e30 M3 5-lug
                              1989 LN106 Hilux / 3.0TD SFA
                              1974 2002tii / stock
                              2002 IS300 / 5spd LSD

                              Comment

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