Sparks and smoke in cabin - Melted starter ground wire - oh boy

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  • Klug
    E30 Modder
    • Sep 2011
    • 804

    #16
    Resolved!

    I ended up cutting out the entire melted wire. I ran a new 14 gauge from that ground point on the steering column through the relay and bypassed the white quick disconnect then added it to the same ground bolt under the dash.

    I took my time checking out all the other wires it touched while melting, luckily it didn't melt anything else, it only left plastic residue over everything. It's crazy how hot that wire must have gotten, towards the end when I was removing it, the copper was so brittle that it was crumbling just touching it.

    Crazy thing is, that relay it touches is for the blinker, weird that it took this path from the starter. Back in high school I remember something about electricity taking the path of least resistance...I guess that was it!

    Anyway, I appreciate all the help and input, especially bmwman91. The car is back up and running good, now I need to get this e36 steering rack aligned and I'll be good to go. Thanks!
    555Garage - Kingston, PA

    '13 BMW e70 X5 35d
    '95 BMW e34 525i
    '92 BMW e30 325i S52 Vert (Quade the Vert)
    '92 Range Rover Classic
    '90 Range Rover Classic
    '89 BMW e30 325i Coupe (The DIRTY30)
    '81 VW MK1 Rabbit Caddy Diesel
    '76 Honda CB550K Cafe/Brat
    '67 Pontiac LeMans
    '24 Model T Depot Hack
    ....And a bunch of Motobecane, Puch, Garelli, Batavus and Honda 49cc-78cc Mopeds...

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