Tight Valves

[bcrdukes]

Hi guys,

Is it true that if your valves are adjusted too tight, it can cause starting issues and vacuum leaks?

[jlevie]

Valves adjusted too tight may not fully close and result in idle & starting issues. But the biggest danger of valves adjusted too tight is the risk of burning the exhaust valves.

[bcrdukes]

^
If they are adjusted too tight, what particular idle and starting issues would I encounter on a hot or cold engine? And the risk of burning the exhaust valves - what is a direct result of this? Emissions failure?

Would this result in the DME throwing code 1222?

[jlevie]

If the valves don't completely close there will loss of compression. And if the exhaust valves burn there'll be a large loss of compression. Either will result in hard starting on a cold engine, a rough idle, and some loss of power. If the intake valves leak enough backfires through the intake are possible.

If you are chasing a hard starting or idle problem, proper adjustment of the valves will be a part of the fix. But the primary cause is usually other things.

Idle or hard starting problems are most commonly caused by intake leaks and/or
a sticky or defective Idle Control Valve (ICV). The only reliable method of
locating intake leaks is to have a smoke test run on the intake and crank case
and to test the brake booster with a gage and vacuum pump. The complete list
of possible causes of an intake leak is:

Intake boot
Throttle body gasket
ICV hoses & connections
Brake booster, hoses, and connections
Crank case breather hose
Evaporative control hose and valve
Fuel pressure regulator & hose
Injector seals
Valve cover gaskets & bungs
Oil filler cap
Dip stick o-rings
Oil return tube o-rings

While leaks in some of those can be found by inspection or by spraying carb
cleaner on suspect areas, not finding leaks that way doesn't eliminate the
possibility. Only a smoke test will really work.

Once the possibility of intake leaks is eliminated, the ICV needs to be
removed and cleaned with carb cleaner until the vane inside moves freely. When
the ignition is switched on you should be able to feel vibration from the
ICV. If no vibration the ICV is bad, there's a problem with its wiring or
connector, there's a problem with the TPS, or the DME (or Idle Control Module
(ICM) on an ETA car) is faulty.

For the DME (or ICM) to control idle, the idle switch in the TPS must work
correctly. The switch should close when the throttle stop is 0.020-0.060" off
the idle stop screw.

The fuel system should be tested via the suite of tests in the Bentley manual
as invalid rail pressure can be a contributor to idle and starting problems. A
simple injector check is to pull the injectors, jumper the fuel relay to run
the pump, and see if the injectors are leaking. You can also point the
injectors into a towel, remove the coil wire, and crank the engine to see if
all of the injectors appear to be spraying in a similar fashion. The best
approach to possible injector problems is to have the injectors cleaned and
flow tested. Since raw fuel can or will be released in these tests, have a
fire extinguisher handy.

The O2 sensor can be a contributor to idle problems. The O2 sensor is a
scheduled maintenance item with a useful life of no more than 100k. If the
sensor has that mileage or more (or is of unknown age), replace it.

The AFM can be a contributor. If the vane doesn't move freely or the
resistance track is worn the DME may be receiving invalid data from the
AFM. And if someone has fiddled with the bypass air adjustment the DME may be
unable to stabilize idle. The bypass air adjustment should only be adjusted
per the procedure in the Bentley and with an exhaust gas analyzer. And even
then everything else associated with engine management has to first be
operating properly. If the AFM becomes a suspect, replacement with a good used
unit is the best approach.

Improperly adjusted or malfunctioning valves will affect idle and starting. As
can compression issues from ring or cylinder wear. A valve adjustment is
called for every 15k. A useful diagnostic is to run compression and leak down
tests on the engine. And aged ignition wires, plugs, distributor cap, or
rotor can cause problems. Insulation does break down with time and heat. And

[bcrdukes]

If the valves don't completely close there will loss of compression. And if the exhaust valves burn there'll be a large loss of compression. Either will result in hard starting on a cold engine, a rough idle, and some loss of power. If the intake valves leak enough backfires through the intake are possible.

I'll have to adjust the valves.

Intake boot
Throttle body gasket
ICV hoses & connections
Brake booster, hoses, and connections
Crank case breather hose
Evaporative control hose and valve
Fuel pressure regulator & hose
Injector seals
Valve cover gaskets & bungs
Oil filler cap
Dip stick o-rings
Oil return tube o-rings

I've replaced all of the parts above (with exception to injector seals) to no avail.

Only a smoke test will really work.

I'll have to try this next week.

Once the possibility of intake leaks is eliminated, the ICV needs to be
removed and cleaned with carb cleaner until the vane inside moves freely. When
the ignition is switched on you should be able to feel vibration from the
ICV. If no vibration the ICV is bad, there's a problem with its wiring or
connector, there's a problem with the TPS, or the DME (or Idle Control Module
(ICM) on an ETA car) is faulty.

Cleaned the ICV and swapped 3 different DMEs.

The fuel system should be tested via the suite of tests in the Bentley manual
as invalid rail pressure can be a contributor to idle and starting problems. A
simple injector check is to pull the injectors, jumper the fuel relay to run
the pump, and see if the injectors are leaking. You can also point the
injectors into a towel, remove the coil wire, and crank the engine to see if
all of the injectors appear to be spraying in a similar fashion. The best
approach to possible injector problems is to have the injectors cleaned and
flow tested. Since raw fuel can or will be released in these tests, have a
fire extinguisher handy.

I've yet to check the injectors.

The O2 sensor can be a contributor to idle problems. The O2 sensor is a
scheduled maintenance item with a useful life of no more than 100k. If the
sensor has that mileage or more (or is of unknown age), replace it.

Just installed a new one (OEM) 3 weeks ago.

The AFM can be a contributor. If the vane doesn't move freely or the
resistance track is worn the DME may be receiving invalid data from the
AFM. And if someone has fiddled with the bypass air adjustment the DME may be
unable to stabilize idle. The bypass air adjustment should only be adjusted
per the procedure in the Bentley and with an exhaust gas analyzer. And even
then everything else associated with engine management has to first be
operating properly. If the AFM becomes a suspect, replacement with a good used
unit is the best approach.

Swapped with 3 known good units. No results.

Improperly adjusted or malfunctioning valves will affect idle and starting. As
can compression issues from ring or cylinder wear. A valve adjustment is
called for every 15k. A useful diagnostic is to run compression and leak down
tests on the engine.

I'll have to do this (as mentioned above.) Looking through the service history, I don't think this was ever done and was overlooked.

And aged ignition wires, plugs, distributor cap, or
rotor can cause problems. Insulation does break down with time and heat. And

All new. No change. :(