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Rough When Cold and Stuttering Acceleration after Timing Belt

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    Rough When Cold and Stuttering Acceleration after Timing Belt

    My M20 developed some issues recently.

    This past weekend I did the timing belt, tensioner, water pump, thermostat, ignition rotor, spark plugs and a valve adjustment. After putting everything together, the car wouldn't start so I figured the timing was off. Took it back apart, reset everything and it turned over and ran. It ran a little rough but I was exhausted and closed it up.

    Today I got it back together completely and now I've got a few problems:

    - Rough idle when cold. It acts like a vacuum leak but I couldn't find one and after a quick drive around the block it was idling fine. I listened to the injectors and they are surging with the idle when this happens.

    - Stuttering/surging when driving. At low speeds (20-45) the car bucks a little when driving. It's not extremely pronounced but can be felt in the seats and on the steering wheel. This can be replicated every time. At higher speeds, 50+, the car feels fine.

    - Car seems to be making some noise from the bottom end but this could be my bad throwout bearing which knocks when the clutch is engaged.

    So far I've:

    - Checked for vacuum leaks
    - Reset the spark plugs
    - Checked the valves again (have a good sewing machine tick)
    - Put a screwdriver up the oil pan and heard some grinding after a strange noise coming from the front end after the test drive. I don't know if I've got a bad bearing or I'm just paranoid after all this. (My throwout bearing does knock when the clutch is engaged but I had a buddy press the clutch and the noise was still present. )

    Not sure if a bearing is correlated to these other issues. I'll pull the spark plugs one by one tomorrow to see if that takes care of the noise.

    Thoughts or further diagnostic tests? My next step is plug test then either pull the pan to check the bearings or start pricing out an M50 swap.

    #2
    Even though you did not find an intake leak by a visual check, I'll bet that is the problem. A smoke test of the intake will find any. It is hard to say what the bottom end noise is. Though my first suspicion would be something related to the timing belt. Perhaps it would be best to have a pro check it out.
    The car makes it possible, but the driver makes it happen.
    Jim Levie, Huntsville, AL

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      #3
      Update, haven't had a ton of time to tear into it but I did come up with a few things. I found some metal shavings in my coolant reservoir (checked around in there with a magnet tool. That, combined with the grinding is making me think that the water pump I installed was shoddy and the shavings are from it hitting the inside of the block.

      Took the car for a more prolonged drive and it's bucking so hard that I'm thinking it's off a tooth on the timing belt.

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