There is another thread with a very similar tittle but this one is different.
Now for the real reason for this thread, has anyone ever tried using the 5th gen (2010+) camaro exhaust manifolds when doing an ls swap? .... the manifolds look like they hug the block pretty good. If they do not fit, but they are close to fitting, can they be modified to fit by having some v-bands welded to them and/or angle milling the flanges to fit?
As of right now the only known options are sikky headers, sanderson headers or custom (very expensive).
Sikky Headers
The headers are expensive and it looks like you have to use aftermarket control arm bushing to clear the headers. I do not like that because the ride is going to get really harsh with the aftermarket control arm bushings.
You can get them in two sizes and they come with v-bands, clamps, gaskets, and bolts.
option a) 1 3/4" primaries and 3" collectors
option b) 1 7/8" primaries and 3.5" collectors
Sanderson Headers
Great price but the quality seems to suffer. The headers can be had with or without v-bands.
1.5" primaries and 2.5" collectors
CXRacing Headers
5th Gen Camaro Exhaust Manifolds not sure if they work
The 5th gen camaro and pontiac G8 GT share the same manifolds, so the manifolds can be found for cheap, and they hug the block pretty good. Other people that have done swaps into other cars have welded v-bands to the manifolds to get more clearance and others have gone as far as angle milling the flanges a few thousands to get even more clearence. I have no idea if they would fit and I won't be able to find out any time soon, but others might be able to give it a try and see how it goes. Here are some pictures for reference.
I don't know the size of the primaries or collectors



Not e30



Hooker 8501 Headers not sure if they work
The hooker cast iron headers are very similar to the 5th gen manifolds because they are based on them, but they hug the block even more. The headers can be found for around $300, it just depends where you look. Unfortunately the hooker headers do not work with 2004-2006 GTO starter/bellhousings, which is the bellhousing and starter that I have. From what I have seen and been told, the GTO starter solenoid is clocked different then the f-body starter and that causes the solenoid to make contact with the header. The bellhousing on the GTO can be used as long as a GTO starter is not used, but the GTO bellhousing will have to be modified to be able to fit an f-body starter. If you do not want to modify the GTO bellhousing you can use an ls1 mini starter that doesn't have a nose or grind an f-body starter (only the ribs). Anyways, I have no idea if the hooker headers would fit an e30 and I won't be able to find out any time soon, but others might be able to give it a try and see how it goes. Here are some pictures for reference.
1 5/8" primaries and 2.25" collectors


Not e30

Not e30

Great diagram showing dimensions from 3 different sides.

Here it shows the difference of the 5th gen manifolds and the hooker headers. Note that the E-Rod engine came with ls3 corvette or 5th ben camaro manifolds, the one on the picture is from a 5th gen camaro.

I will edit this thread as I learn more information about the header options for ls swaps into e30s.
Now for the real reason for this thread, has anyone ever tried using the 5th gen (2010+) camaro exhaust manifolds when doing an ls swap? .... the manifolds look like they hug the block pretty good. If they do not fit, but they are close to fitting, can they be modified to fit by having some v-bands welded to them and/or angle milling the flanges to fit?
As of right now the only known options are sikky headers, sanderson headers or custom (very expensive).
Sikky Headers
The headers are expensive and it looks like you have to use aftermarket control arm bushing to clear the headers. I do not like that because the ride is going to get really harsh with the aftermarket control arm bushings.
You can get them in two sizes and they come with v-bands, clamps, gaskets, and bolts.
option a) 1 3/4" primaries and 3" collectors
option b) 1 7/8" primaries and 3.5" collectors
Sanderson Headers
Great price but the quality seems to suffer. The headers can be had with or without v-bands.
1.5" primaries and 2.5" collectors
CXRacing Headers
5th Gen Camaro Exhaust Manifolds not sure if they work
The 5th gen camaro and pontiac G8 GT share the same manifolds, so the manifolds can be found for cheap, and they hug the block pretty good. Other people that have done swaps into other cars have welded v-bands to the manifolds to get more clearance and others have gone as far as angle milling the flanges a few thousands to get even more clearence. I have no idea if they would fit and I won't be able to find out any time soon, but others might be able to give it a try and see how it goes. Here are some pictures for reference.
I don't know the size of the primaries or collectors



Not e30



Hooker 8501 Headers not sure if they work
The hooker cast iron headers are very similar to the 5th gen manifolds because they are based on them, but they hug the block even more. The headers can be found for around $300, it just depends where you look. Unfortunately the hooker headers do not work with 2004-2006 GTO starter/bellhousings, which is the bellhousing and starter that I have. From what I have seen and been told, the GTO starter solenoid is clocked different then the f-body starter and that causes the solenoid to make contact with the header. The bellhousing on the GTO can be used as long as a GTO starter is not used, but the GTO bellhousing will have to be modified to be able to fit an f-body starter. If you do not want to modify the GTO bellhousing you can use an ls1 mini starter that doesn't have a nose or grind an f-body starter (only the ribs). Anyways, I have no idea if the hooker headers would fit an e30 and I won't be able to find out any time soon, but others might be able to give it a try and see how it goes. Here are some pictures for reference.
1 5/8" primaries and 2.25" collectors


Not e30

Not e30

Great diagram showing dimensions from 3 different sides.

Here it shows the difference of the 5th gen manifolds and the hooker headers. Note that the E-Rod engine came with ls3 corvette or 5th ben camaro manifolds, the one on the picture is from a 5th gen camaro.

I will edit this thread as I learn more information about the header options for ls swaps into e30s.
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