Technical Brake Questions?!

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  • IronFreak
    No R3VLimiter
    • Dec 2012
    • 3702

    #1

    Technical Brake Questions?!

    I'm going to be running manual brakes in my build and I have been looking at the Tilton and Wilwood assemblies. Obviously with manual brakes it's going to take a little more strength to get the car stopped. Both companies offer different ratios on the overall stroke, but I guess I'm confused as to what I should go with.

    Example, Wilwood offers a 6.25:1 and a 5:1 ratio. I understand that with the 5:1 there will be less overall movement of the pedal to fully lock the brakes. But will the depression of the pedal be that much harder as well?

    My Second question that might have an effect on the first would be, does the bore size of the master cylinder have an effect on this as well? They offer multiple bore sizes, what is the benefits from small to big? Does a bigger bore offer more pressure at the cost of a more difficult depression of the pedal?

    This is my first time of venturing into this world of after market brakes, I think I have a decent understanding of whats going on, but a little light to these issues would help clarify a few things.

    Thanks!
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    Rebellion Forge Custom Fabrication

    1988 325is - TrackRat in progress

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  • Mako18
    Mod Crazy
    • Jul 2006
    • 688

    #2
    Pedal ratio for reference stock is 4:1

    Stock master 17 mm= .669/22mm =.866
    Basically 11/16 and 7/8

    Bore area increases, thus you will have to move more fluid thus requiring more effort. Your pedal travel will also decrease since you move more fluid area in the same travel length.

    Force = Pressure X Area.


    Look here:




    See post #7 here:




    CLIFF NOTE'S:
    Assuming your on stock brakes or rx7 setup. This does not take into account vehicle weight, increased hp/tq, high performance break pads etc etc.

    You will want the following:
    6.25:1 pedal ratio (remember your booster less now)
    5/8 bore brake master cylinder front and rear (dial in the balance bar)
    adjustable bias valve inline for "fine tuning"
    Choose proper pads.
    Last edited by Mako18; 02-21-2013, 12:40 PM.
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    • IronFreak
      No R3VLimiter
      • Dec 2012
      • 3702

      #3
      Originally posted by Mako18
      Pedal ratio for reference stock is 4:1

      Bore area increases, thus you will have to move more fluid thus requiring more effort. Your pedal travel will also decrease since you move more fluid area in the same travel length.

      Force = Pressure X Area.


      Look here:




      See post #7 here:




      CLIFF NOTE'S:
      Assuming your on stock brakes or rx7 setup. This does not take into account vehicle weight, increased hp/tq, high performance break pads etc etc.

      You will want the following:
      6.25:1 pedal ratio (remember your booster less now)
      5/8 bore brake master cylinder front and rear (dial in the balance bar)
      adjustable bias valve inline for "fine tuning"
      Choose proper pads.
      Brake calipers will be a custom setup that will either be like the rx7 or similar Wilwood calipers, either way they will be 4 piston calipers. And what about the clutch side, I saw that Wilwood made a setup that has the 6.25:1 brake ratio with the 5:1 clutch ratio. If I go with a hydraulic clutch setup that would work ok wouldn't it?
      sigpic

      Rebellion Forge Custom Fabrication

      1988 325is - TrackRat in progress

      Instagram @rebellionforge

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      • IronFreak
        No R3VLimiter
        • Dec 2012
        • 3702

        #4
        I was thinking about upgrading the braking system and using these. The piston is 1.75, not 1.38....What would that do to the pressure, could I up the bore size on the MC?

        http://www.speedwaymotors.com/Wilwoo...tor,24241.html
        sigpic

        Rebellion Forge Custom Fabrication

        1988 325is - TrackRat in progress

        Instagram @rebellionforge

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        • Mako18
          Mod Crazy
          • Jul 2006
          • 688

          #5
          If you do I have two 3/4 HOWE in the f/s section . You need to play with a brake calc.
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          • dmoney(AB)
            E30 Fanatic
            • Feb 2005
            • 1372

            #6
            I'm running the wilwood pedal setup with 5/8" masters and have found it isn't enough to stop the car.
            I tried adjusting the bias bar all the way to the fronts and still couldn't lock them up.
            Looking to upgrade the brakes to something larger.



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            • Mako18
              Mod Crazy
              • Jul 2006
              • 688

              #7
              Your on stock brakes?
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              • IronFreak
                No R3VLimiter
                • Dec 2012
                • 3702

                #8
                I won't be. I'll be using Wilwood hats, 11.75x1.25 rotors with dynalite 4 piston calipers..... tentatively...
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                Rebellion Forge Custom Fabrication

                1988 325is - TrackRat in progress

                Instagram @rebellionforge

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                • Mako18
                  Mod Crazy
                  • Jul 2006
                  • 688

                  #9
                  Originally posted by IronFreak
                  I won't be. I'll be using Wilwood hats, 11.75x1.25 rotors with dynalite 4 piston calipers..... tentatively...
                  Massive kit?
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                  • IronFreak
                    No R3VLimiter
                    • Dec 2012
                    • 3702

                    #10
                    Originally posted by Mako18
                    Massive kit?
                    No, but the same specs, just cheaper......
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                    Rebellion Forge Custom Fabrication

                    1988 325is - TrackRat in progress

                    Instagram @rebellionforge

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                    • dmoney(AB)
                      E30 Fanatic
                      • Feb 2005
                      • 1372

                      #11
                      Yes I'm on stock brakes for now.

                      Hit me up with where your getting your parts from ironfreak

                      I've been waiting for a massive kit to surface in the marketplace but have no luck!



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                      • Mako18
                        Mod Crazy
                        • Jul 2006
                        • 688

                        #12
                        What ^^^^^^^ said.


                        A gb would be sweet from one of the vendors. Just sayin cough uhum cough
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                        • dmoney(AB)
                          E30 Fanatic
                          • Feb 2005
                          • 1372

                          #13
                          Bump?



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                          • IronFreak
                            No R3VLimiter
                            • Dec 2012
                            • 3702

                            #14
                            Hang tight, i need to get my struts back together and take a few measurements. Once i have that and i know what I'm thinking will work ill post up information.
                            sigpic

                            Rebellion Forge Custom Fabrication

                            1988 325is - TrackRat in progress

                            Instagram @rebellionforge

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                            • dmoney(AB)
                              E30 Fanatic
                              • Feb 2005
                              • 1372

                              #15
                              It's getting close to being nice enough that I
                              Can drive the car but I want this brake issue fixed before I get in traffic.

                              I've been looking at going with the ie 310mm front and rear kits and have been given the following info from ie:
                              front -- each side if caliper has 3 pistons -- one at 41.1mm & 2 at 28.4mm

                              rear -- each side of the caliper has 2 pistons -- at 31.8mm

                              Trying to figure out if these caliper pistons will be sufficient



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