Getting caliper piston out

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  • Beej '86 325es
    R3VLimited
    • Feb 2004
    • 2639

    #1

    Getting caliper piston out

    Caliper's not seized, I can push the piston in, but I can't pull it out. I'd do the old trick hooking it up to an air compressor, but I don't have access to one. Any ideas?
    -Brandon
    '86 325es S50
    '12 VW GTI Autobahn DSG
    '03 540i M-Sport (sold)
    '08 Jeep SRT-8 (sold)

    For sale:
    S50 TMS chip for Schricks
  • rs4pro3
    R3V Elite
    • Oct 2003
    • 5808

    #2
    I can't remeber how the dust boot mounts to the piston, but on some there is a lip where it mounts, just pull the boot off, then use a screwdriver to pry on the lip to pull the piston out.
    85 325e 2.7 ITB'd stroker

    Comment

    • Beej '86 325es
      R3VLimited
      • Feb 2004
      • 2639

      #3
      Originally posted by rs4pro3
      I can't remeber how the dust boot mounts to the piston, but on some there is a lip where it mounts, just pull the boot off, then use a screwdriver to pry on the lip to pull the piston out.
      screwdriver. didn't think of that one, I'll give it a shot tonight. Thanks!
      -Brandon
      '86 325es S50
      '12 VW GTI Autobahn DSG
      '03 540i M-Sport (sold)
      '08 Jeep SRT-8 (sold)

      For sale:
      S50 TMS chip for Schricks

      Comment

      • rs4pro3
        R3V Elite
        • Oct 2003
        • 5808

        #4
        or try ussing a pair of channel locks, on the lip where the boot sits to twist the caliper out, just don't pry or mar any of the machined surface
        85 325e 2.7 ITB'd stroker

        Comment

        • Sean
          R3V Elite
          • Oct 2003
          • 5793

          #5
          Air compressor works wonderfully. I would try to use one. I got little pieces of wood to inch the caliper out so it didn't fly into a car or my nutsack. lol
          - Sean Hayes

          Comment

          • Beej '86 325es
            R3VLimited
            • Feb 2004
            • 2639

            #6
            Yeah, pounded the sh*t out of the piston with a screwdriver and hammer on the lip last night. Presses back in just fine, but won't come out. I think what's happening is the rubber O-ring inside is folding, causing resistance as I'm trying to pull it out.
            -Brandon
            '86 325es S50
            '12 VW GTI Autobahn DSG
            '03 540i M-Sport (sold)
            '08 Jeep SRT-8 (sold)

            For sale:
            S50 TMS chip for Schricks

            Comment

            • bala_eos
              Member
              • Sep 2004
              • 58

              #7
              I haven't tried this one myself, but, I have heard others using a bicycle pump instead of "air compressor".

              Comment

              • Sean
                R3V Elite
                • Oct 2003
                • 5793

                #8
                If you could get someone to hold the nozzle on the caliper, that would maybe work.
                - Sean Hayes

                Comment

                • Beej '86 325es
                  R3VLimited
                  • Feb 2004
                  • 2639

                  #9
                  i'm a dumbass. I forgot my roommate had an air compressor that goes with his bradnailer. Got it out. :)

                  It wasn't seized, the seal was just really sticking for some reason.
                  -Brandon
                  '86 325es S50
                  '12 VW GTI Autobahn DSG
                  '03 540i M-Sport (sold)
                  '08 Jeep SRT-8 (sold)

                  For sale:
                  S50 TMS chip for Schricks

                  Comment

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