For all you F1/engineer guys...

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  • CorvallisBMW
    Long Schlong Longhammer
    • Feb 2005
    • 13039

    #1

    For all you F1/engineer guys...

    I was just emailed this awesome PDF by Braun F1 about composite chassis design/mfg/testing. Really good read, not too technical so no need to be a PhD to read it. Enjoy.

    The document discusses the use of composite materials in Formula 1 racing cars. It provides background on the design of Formula 1 cars and how they have transitioned to being dominated by composite materials. Key points include that composites allow the cars to be lighter, faster, and safer than previous metal designs. The document reviews the design, manufacture, and operation of composite structures used in Formula 1 and how they have contributed to improved safety.
  • quickervicar
    E30 Enthusiast
    • Jun 2009
    • 1197

    #2
    Good read so far. Thanks for sharing

    Comment

    • Dirty e30
      Noobie
      • Sep 2009
      • 39

      #3
      I'm doing Formula SAE this year at my school. Maybe I can pick up something from this.
      Thanks!
      -Mike

      Comment

      • CorvallisBMW
        Long Schlong Longhammer
        • Feb 2005
        • 13039

        #4
        Originally posted by Dirty e30
        I'm doing Formula SAE this year at my school. Maybe I can pick up something from this.
        Thanks!
        CF monocoques are the future of SAE. All the top teams in the world run them. The learning curve can be steep but the payoffs are huge. My team (http://www.global-formula-racing.com/en/home) got 1st at Michigan, Austria and Italy this year. We would have had 1st at LA, Silverstone and Germany too had we not had some problems during endurance.

        Comment

        • Dirty e30
          Noobie
          • Sep 2009
          • 39

          #5
          We talked about that, but USC barely has the resources to get a steel frame done this season, much less a CF monocoque.
          I just transferred here/ joined the team, but once I get more into it I will definitely be asking you a few questions (if ya don't mind haha)
          Looks like you have an awesome team. European teams seem to just dump money into their cars, so its awesome that you could compete.
          -Mike

          Comment

          • CorvallisBMW
            Long Schlong Longhammer
            • Feb 2005
            • 13039

            #6
            Originally posted by Dirty e30
            We talked about that, but USC barely has the resources to get a steel frame done this season, much less a CF monocoque.
            I just transferred here/ joined the team, but once I get more into it I will definitely be asking you a few questions (if ya don't mind haha)
            Looks like you have an awesome team. European teams seem to just dump money into their cars, so its awesome that you could compete.
            No joke. TU Graz gets $250K per year from Red Bull... nearly 10x our budget.

            We still beat them :)

            Comment

            • hoseklamp
              Wrencher
              • Aug 2008
              • 214

              #7
              Haha, I e-mailed that to you!!! Delany apparently saw that article about 3 months ago and has the full version if you want the rest of it.

              Comment

              • CorvallisBMW
                Long Schlong Longhammer
                • Feb 2005
                • 13039

                #8
                Originally posted by hoseklamp
                Haha, I e-mailed that to you!!! Delany apparently saw that article about 3 months ago and has the full version if you want the rest of it.
                Nice! I don't have much need for the whole article, my current job isn't in the least bit related. But if anyone on here is seriously interested I'll get it from Jeff.

                Comment

                • Yakinho
                  Mod Crazy
                  • Feb 2007
                  • 650

                  #9
                  <Seriously interested!!!

                  Comment

                  • MattM
                    E30 Modder
                    • Apr 2009
                    • 931

                    #10
                    hoseklamp, i really like your sig picture, its reminds me of how my driveway has looked so many times....


                    Full Build Thread Here

                    Comment

                    • hoseklamp
                      Wrencher
                      • Aug 2008
                      • 214

                      #11
                      Thanks! I have had more projects than I like to admit that sits there untouched for way too long. Currently, I have my Jeep that has been sitting waiting for it's suspension swap for the last 3 years... a sad day...

                      Comment

                      • StereoInstaller1
                        GAS
                        • Jul 2004
                        • 22679

                        #12
                        Originally posted by CorvallisBMW
                        I was just emailed this awesome PDF by Braun F1 about composite chassis design/mfg/testing. Really good read, not too technical so no need to be a PhD to read it. Enjoy.

                        http://www.scribd.com/doc/28015575/F...es-Engineering
                        needz moar piktarz

                        Closing SOON!
                        "LAST CHANCE FOR G.A.S." DEAL IS ON NOW

                        Luke AT germanaudiospecialties DOT com or text 425-761-6450, or for quickest answers, call me at the shop 360-669-0398

                        Thanks for 10 years of fun!

                        Comment

                        • KennyT
                          E30 Addict
                          • Aug 2010
                          • 542

                          #13
                          I'm on the formula team at Michigan Tech. Last year we ran a hybrid steel/cf chassis and ended up weighing 6 lbs less than Tug even with an F4i and aluminum wheels. We placed 15th in design, but thanks to our idiot chief engineer and some shitty time management we broke the jank bits in our car at each dynamic event. Ultimately we broke a differential mount at the beginning of endurance that finished us off. 66th was our final standing iirc.

                          Running the hybrid chassis is a great way to leapfrog into monocoqoue. Right now we are developing carbon shock mounts.

                          For a little insight on my team, a past adviser has repeatedly said, "Every car has been amazing until it was built".

                          Comment

                          • CorvallisBMW
                            Long Schlong Longhammer
                            • Feb 2005
                            • 13039

                            #14
                            Originally posted by KennyT
                            I'm on the formula team at Michigan Tech. Last year we ran a hybrid steel/cf chassis and ended up weighing 6 lbs less than Tug even with an F4i and aluminum wheels. We placed 15th in design, but thanks to our idiot chief engineer and some shitty time management we broke the jank bits in our car at each dynamic event. Ultimately we broke a differential mount at the beginning of endurance that finished us off. 66th was our final standing iirc.

                            Running the hybrid chassis is a great way to leapfrog into monocoqoue. Right now we are developing carbon shock mounts.

                            For a little insight on my team, a past adviser has repeatedly said, "Every car has been amazing until it was built".
                            Yes, hybrid chassis are a good step-up, we did that on our '09 car before moving to full monocoque for '10

                            Comment

                            • KennyT
                              E30 Addict
                              • Aug 2010
                              • 542

                              #15
                              Another thing that really helped our weight was the Aluminum MMC rotors. Four of them weighed the same as one of the steel ones.

                              What was your weight this year, along with engine/wheel size ?

                              For our next redesign my team is looking at a hybrid setup, probably F4i, and 10in wheel assemblies.

                              Comment

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