
I ordered a generic 400 CPI Magnaflow oval cat, and a 15 inch long glass packed / louvred centre muffler to move the cat into the factory location, gain some ground clearance and hopefully quiet down the exhaust a bit. Fortunately chopping up the original pipework worked fine for the O2 sensor and the bend from the engine down pipes to the transmission tunnel. At the moment it's just clamped together, but I will have it welded once I'm happy with it. Ground clearance is definitely better, but I won't pass judgement on the sound until I've driven it on the highway (where the drone was its worst with the old exhaust). The Magnaflow oval cat and 15 inch muffler are a good fit underneath the heat shields in the tunnel.

I also had a look at whether I could fit a stock e46 rear muffler at the back to really quiet it down - the 2.5L M54 uses a 2.5 inch single exhaust, with twin outlets at the back. e34 muffler brackets will get you somewhere towards mounting the e46 muffler using the stock e30 rubber parts & mounting points, but I would have had to take to the wheel well with a hammer to make some room, so decided against it. I stuck with the turbo style rear muffler I've been running for now, which admittedly is waayy lighter than the e46 muffler.
Anyway - good to get something done on the car. I may also have a go at my whiney power steering pump tomorrow while the car is still up on stands & refit my front lip!











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