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E30 #2: 1990 Delphin: RHD ITB M20

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  • 318aye
    replied
    @Gunner_1886: lol I'm excited too.

    First on the agenda is going to be degreasing the engine/bay, and getting the car on a dyno locally for a baseline. Keith is roughly two weeks out on the ECU, so that will give me time to get the intake manifold off the car and start sizing up what I want to tuck/reposition/clean up underneath the intake manifold. I'm searching for a set of used Bavauto headers, we'll see how that pans out. Would really like to do coated headers and then stainless all the way back.

    To-Be-Purchased (For those thinking about going ITB themselves, will update and add items as they come):

    E36 4Cyl Throttle Cable (necessary for LHD cars, but not really advertised up front)

    PS Reservoir and Lines

    AEM 30-2310 Inline Wideband

    GM Open Element IAT

    Intake/Exhaust Manifold Gaskets

    Bitch Tube O-Rings

    Whatever I need to clean up loose ends in the bay

    Bluetooth Serial Adapter for MS

    Filter Socks

    ITG Sock:



    Going for this overall look, maybe with a wrinkle blue on the valve cover to match the anodizing:



    So, on to the kit itself. I'm a picky guy (especially for a silly $1400 intake), and I want to give an honest account for anyone thinking about buying from RHD, or doing ITB's in general as the documentation is lacking. I was a bit miffed that Rama's prices went up right before he was able to fulfill my order, but so far he and his product have been worth every penny. Kit arrived reasonably well packaged 5 days after it left RHD. Only shipping casualty was a SLIGHT dent on the non-flared end of one of the trumpets, resolved with a few light taps with a socket.

    Quality Gripes: The finish on the inside of the trumpets is a bit rough. Nothing performance affecting, but I'm going full disclosure.



    The castings for the manifolds themselves are also a bit rough (porosity issues, mainly), mostly on the underside. Again, non performance affecting. I suspect most if not all of these parts are made somewhere in Asia in order to get to a marketable price point, and if that's the case I'd say Rama has done a great job as far as quality control.

    Finally, one of the screws I received for the trumpet clamps was shorter than the rest. It still worked fine.

    Design Gripes: The linkage arms for each throttle pair are clamped onto the butterfly shafts at whatever angle you so desire. The relative positioning is then adjustable from there via a set screw. Being OCD, I spent a good bit of time trying to get all of them completely vertical (even though these won't see the car for a month or two). It would be nice to have the arms keyed to the shaft similar to how the TPS is, but I'm not sure that that method would give the adjustability you'd need (gripe possibly invalid). I imagine I'll need to remove the trumpets and ram tubes in order to keep the throttles closed while fine tuning the linkage once everything is on the car. The throttle return spring also seems like it might be too weak, but we'll see. Dyno4mance (my main source of info pre-purchase) on e30tech ended up adding a spring as seen in the above picture. He also claimed that the provided TPS didn't hold a calibration in Megasquirt, so I'll address that if it proves to be an issue.

    Again, the above is me being as nit-picky as possible for anyone who needs reassurance before pulling the trigger. Those are legitimately all the issues I ran into while assembling the kit off the car. I probably stared at the kit sitting on the table for a good 45 minutes this evening. The machining is fantastic aside from the one issue mentioned above. No hole misalignment bullshit, everything is precise and nicely finished. One bank is predrilled for an air line to the brake booster, fitting included. O-rings fit perfectly. The anodizing looks excellent, and is consistent part to part. All the hardware is stainless, and all threaded parts assembled smoothly. Overall: A high quality product for a good price, cannot wait to get everything on the car.

    Kit Contents:



    Anodizing:



    Throttles:



    Trumpet with Clamp:



    Assembled sans linkage:



    "Master" Bank:



    Middle "Linkage" Bank:



    Assmbled with linkage:



    Linkage close-up:



    More assembled:









    Last edited by 318aye; 08-11-2017, 04:14 PM.

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  • Gunner_1886
    replied
    "Individual throttle bodies" is one of those phrases that get my blood going. Like "forced induction" and "opposite lock".

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  • 318aye
    replied

    Wooo. Shiny. More to come later.
    Last edited by 318aye; 08-11-2017, 03:57 PM.

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  • 318aye
    replied
    Originally posted by pandaboo911 View Post
    I've had the AKG shifter on my car for 2 years now. Stock Rubber trans bushings. You wouldn't want anything more because you will just get a bunch of noise from the trans.

    I have poly bushings sitting around but don't see any issue with the stock rubber.
    So you have no issues with missed shifts, etc because of the removal of the carrier? The wives tale that has me scared is that the driveline will move too much with stock mounts.

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  • pandaboo911
    replied
    I've had the AKG shifter on my car for 2 years now. Stock Rubber trans bushings. You wouldn't want anything more because you will just get a bunch of noise from the trans.

    I have poly bushings sitting around but don't see any issue with the stock rubber.

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  • 318aye
    replied
    Going to try to. My tuner is 3.5 hours away. There are other dyno facilities locally but that would add more oranges to the apples to apples comparison.

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  • King Mufasa
    replied
    dyno before any ITB and mods

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  • rzerob
    replied
    ITB's, awesome. Keep up the good work.

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  • 318aye
    replied
    The RHD kit clears all the standard brake equipment. I think the biggest modification may be an e36 throttle cable (according to the other guy that has these in the US). Trying to have it done in time for Vintage, Dan.

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  • N2MYE30
    replied
    ITBs!!! Not only subed but locked in! What about brake booster setup?

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  • DasTaco
    replied
    Wow those rims turned out amazing! Car looks great man

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  • 318aye
    replied
    So, stripping and polishing the hardware turned out to be a bad call. I think I stripped through the zinc as they corroded pretty much immediately. $90 worth of 316 stainless hardware later, the problem is resolved. Replaced each bolt one at a time, maintaining a star pattern and didn't have to dismount anything.



    Also, the same giant dildo knob I've had in my last three cars. Severely highlighted the need to shorten the throw. Considering the AKG body mount shifter, but worried about driveline play. Anecdotal evidence says I could get away with new beefier rubber mounts or maybe soft poly's and be ok. Post if you've had experience with that shifter!







    Last but not least, the RHD ITB kit is on its way! Should be here before March. Going with Keith's (Whodwho) MS2 again. Still really lost on exhaust options. Seems like Bavauto or IE would be the way to go for a longtube header, but availability sucks.

    Last edited by 318aye; 08-11-2017, 03:56 PM.

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  • 318aye
    replied
    @rzerob: Thanks! Let me know if you have any questions.

    Ended up going with a 1" spacer for the Momo. Hand position relative to the stalks is perfect now. FYI, you'll need 40mm M5x.8 bolts. Made my first entry in the oil logbook the PO was keeping, Valvoline VR1 20W50. Crazy to think the car saw as few as 1k miles some years. Got a few more pictures with better light. Also not going any lower at this point, all four corners rub a *tiny* bit when driving hard.

    I think i'm going to look into running the RHD Engineering ITB kit, a nice header/exhaust combo, and Whodwho's MS.









    Last edited by 318aye; 08-11-2017, 03:55 PM.

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  • rzerob
    replied
    The wheels turned out great. I am considering refinishing my BBS RF 3 piece wheels, your instructions will come in handy if I do. I was going to try and convert them to 16" from 15" but the step-up lips are ridiculously priced. And your car looks excellent. The only thing I would do different is chrome kidney's.

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  • 318aye
    replied
    All done. Today's lesson: Don't step on the loctite.



    Eurowise wasn't quite as nice inside as I was expecting, but the guy did a good job.





    MH order showed up as well today. Nicely packaged, quality stuff.



    Finished Product. Fronts ended up requiring a spacer so that the face could clear the brake caliper bracket. Currently running a 6mm. Not sure if I'll leave it or grind the bracket.



    Hoping to get some real pictures soon. Weather doesn't seem like it will cooperate.
    Last edited by 318aye; 08-11-2017, 03:50 PM.

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