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Sub'd because you're a distant neighbor(up in DFW area). I'd love to have the courage to dive into projects like you did here.
What scared you the most about body work? I watch lots of videos, and I believe the idea is as little filler as you can. And prep work is where a paint job is make or break. Kudos to you!
sorry if i missed it but how did you reinforce the inside of the roof?
I didn't add anything. There is still cross bracing under the roof skin just like on any car. From my reading, the sunroof cassette removal seems to be a pretty common thing because it saves a ton of weight.
Something special about seeing a new thread and seeing 3 pages of content within the first 2 days of posting it. Great work! Looks like a great project and I love that the kiddos are helping.
After going through this, my take on car painting is:
It's going to take forever so you better love it.
Follow every instruction perfectly. It's science not art.
But, even with all that, I'm still a total novice so there is a ton of work wet sanding the clearcoat to flatten out the orange peel. But in the end...after a wetsand and buff it looks like a million bucks.
First test. Here is the fender before cut and buff
After (this isn't final - just a quick test)
Tons of wet sanding on the roof so I put my helpers to work
Now to paint the body. I wanted to seal the entire thing with an epoxy sealer just for extra precaution and longevity.
Car taped and ready for sealer
Sealer coat done
I let the sealer cure for 1 day and then retaped the entire car (didn't want gray flecks to land on the red paint).
Had to sand a couple nibs
First coat of base
Base done
Action shot after laying down all the clear - notice the stack of air filters in the left corner I went through to keep all this paint from going out and pissing off the neighbors. Also, that is not the respirator I'm using while painting. I used a Hobby air 400 that supplies fresh air through a hose to a mask. Really great setup because you know 100% that you're breathing safe air. Respirators can't block out isocyanates.
Time to start painting! At this point, all the body work is done, car has an body work done, epoxy primer, followed by 2k surfacer blocked with 400 grit.
As a first test I painted the inside of the trunk.
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