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Passed the BAR exam!

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    Passed the BAR exam!

    I just wanted to give the folks on here a summary of what I went through with my engine change verification appointment with the California BAR. Some background...

    Car: 1990 325i
    Engine: 1998 M3
    The goal was to get the car certified as a 1995 M3.
    Work done:
    • Full OBDI conversion
    • S50 Manifold
    • S50 Valve cover (and coils)
    • S50 wiring harness
    • 3" MAF
    • TRM ECU
    • Schrick street cams (264/256)
    • ABS relocated to passenger side tray so I could run a stock OEM S50 intake (thanks to Julian @ BNB Designs)
    • 24lb injectors
    • OBDII exhaust manifolds (with O2 ports plugged)
    • Custom fabbed X-pipe between exhaust manifolds and midpipe with the S50 O2 sensor
    • Stock S52 OBDII midpipe (with O2 ports plugged)
    • Eisenmann race exhaust
    • UUC 11lb Lightweight flywheel (with ECU set for high idle @ ~1K RPM)
    • Spark plugs were ~6K miles old (NGK-R single electrode platinums)


    The process is fairly straightforward.
    1. Make sure you read this page. You probably already know this but the rules are that you have to maintain the same smog equipment from *the donor vehicle*. That means for my 1995 M3, I had to have one O2 sensor measuring before the cats, EVAP canister, and the PCV setup.
    2. I called up the BAR office (1-800-952-5210) to setup an appointment. If you don't want to navigate some annoying menu system, call this number 1-800-622-7733. They'll locate the nearest ref station; for me, it was Las Positas College in Livermore.
    3. The ref came out and took some basic info about the swap. He was a pretty nice guy, asking about the Massive Brake kit I have, who did the swap, how hard it was, and what the @*&# was that loud rattling (I'm running an E46 M3 6-speed)
    4. They did a walkaround of the car to note any preexisting scratches/dents/damage. The ref's assistant checked the oil.
    5. The ref did a stomp test to verify that the check engine light was functional. Did a few cycles of ignition on/off to verify that it goes on & off as expected.
    6. He looked for the O2 sensor, thinking they were on the exhuast manifolds (it's on the X-pipe).
    7. They then ran it on the dyno through the usual 15mph and 25mph rolls. I was worried as hell here because the car had been sitting for about 20 minutes. And the cats are fairly old (~150K miles or so).
    8. Next up was EVAP. The location of my EVAP can was a bit difficult to get to (underneath the brake master cylinder) so they decided to skip it. They also didn't have the right adapter for the fuel tank fill pipe.
    9. He also did a fuel cap pressure test (passed)


    All in all, it wasn't too bad. But that was after spending a crapload of money to get the motor converted over properly.
    Like I said, the ref I had seemed like a friendly guy. And I lucked out with the sniffer test (I was right on the edge).

    Hope this helps, PM me if you have any questions.
    sigpic
    1990 325i

    #2
    Dyno graph from a few weeks ago

    Goal achieved by VirtualErn, on Flickr

    And the smog test results

    Smog check results by VirtualErn, on Flickr
    sigpic
    1990 325i

    Comment


      #3
      Congratulations!

      I am stoked to see that even a mildly cammed motor still can pass with old cats... I am considering doing something similar to my S50.
      Current:
      1991 325i Sedan - S50 Swap
      1988 325i Cabrio

      Past:
      1991 M3
      1991 318is
      1985 325e

      Comment


        #4
        I need to get my car bar'd when i get it back. only thing is i have a kragens air filter, which i dont think i will pass with

        Patrick - IG:niicknac
        RIP 1987 BMW 325is - S50'd ZF 6-speed, flared, bagged

        Comment


          #5
          Hey Ernie!

          This is great!

          Now your car is worth a lot more!

          That smog was close! But it passed!
          Past Car : E30 S50 6 Speed 5 Lug 3.73
          Current : Z3 S50 OBD2 (Smog Legal) 6 Speed BBS RN Dual Ear Diff
          ___________________________________________
          BNB Designs
          Engine Swaps, Fabrication, Innovation, General Repair
          Richmond CA
          Julian 848-248-8029

          Comment


            #6
            Yeah, the numbers were really borderline. He ran the 15mph @ 2nd gear and the 25mph in 3rd. I wonder if that had anything do do with it? (The NOx is super high @ 15mph, but really low @ 25mph?)
            sigpic
            1990 325i

            Comment


              #7
              Thanks for posting this, definitely great info for those wanting to BAR their swap.
              BimmerHeads
              Classic BMW Specialists
              Santa Clarita, CA

              www.BimmerHeads.com

              Comment


                #8
                +1 on the info. thanks
                mods: 2.7i swap, 4.10LSD, JOM coilovers, ground control camber/caster plates, 21mm front sway bar, 2X12mm rear sway bars, BW diff clutches, Z3 shifter...
                Condor; motor&trans mounts, blackbird kit

                Comment


                  #9
                  No worries...I remember searching for this info when I started this swap and couldn't find real first hand details. Hope it helps you guys out, definitely makes me feel at ease knowing I can take the car to any smog shop now.
                  sigpic
                  1990 325i

                  Comment


                    #10
                    Good job. Did they give you any trouble because all data wiring manual shows two o2 sensors for a 95? Or have they fixed that now? Got mine bar'd there 4 years ago.

                    Comment


                      #11
                      Originally posted by surebimmer View Post
                      Good job. Did they give you any trouble because all data wiring manual shows two o2 sensors for a 95? Or have they fixed that now? Got mine bar'd there 4 years ago.
                      Thanks!
                      I know what you mean; the Bentley has the wrong diagram for the cats (it shows the S52 midpipe+O2 but the caption says it's an S50). So I printed out the RealOEM part diagram for the mid pipe (this page). I showed it to him at the beginning before he started looking at the car when he wanted to see any paperwork. (That was the only paperwork I brought)

                      He said something to the effect of "oh, I already know what the exhaust looks like". He asked if I had any other paperwork; I said no...so then he wanted to know where I got the motor from ("the junkyard") and where I got the exhaust from ("the junkyard") and who installed it ("I did the install, with some help from my mechanic who got the airbox setup").

                      When he looked for the O2 sensor, he first started to look in the exhaust manifolds but couldn't find it. So he asks me "do you know where the O2 sensor is"? I tell him, "It's right before the cats, there's an X-pipe setup to measure both pipes." He peeked underneath the passenger floor and saw it; was good enough for him. That was a big sigh of relief for me.

                      Like I said, the guy was pretty laid back and professional. He mentioned that when the car was on the dyno it passed right away; he's been working with another guy with an E30 that has been there six(!!) times already and it always took a long time for that car to get through the dyno piece. And I suspect he did his homework on what to check on the setup because the whole time I never saw him refer to any diagrams or procedures...and yet he knew right off the bat how to do a stomp test (he nailed it with doing it only once, whereas I usually have to repeat the procedure twice to get the CEL to blink)

                      Oh and before he did the inspection he gave me the option of sitting in the classroom or coming outside and watching the procedure; I opted to watch -- which gave me the opportunity to address any questions he might have about the setup (like the O2 sensor)
                      sigpic
                      1990 325i

                      Comment


                        #12
                        Great info, thanks for the informative post.
                        The Definitive 1991 M-Technic Thread - a work in progress

                        Comment


                          #13
                          jealous! hoping to make an appointment with BAR this thursday..

                          congratz!

                          Comment


                            #14
                            Just pulled my S5X motor today from the donor car, so here comes the fun stuff. I'm going to try to do this the same as you.
                            The Definitive 1991 M-Technic Thread - a work in progress

                            Comment


                              #15
                              what do you guys think about using this, I have a S52, being converted to OBD 1. Would this work for this application?

                              My bad, forgot to insert link. Duhr. I'm on my phone can't really find the link.
                              Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.
                              ---------------------------------
                              89 E30 S52
                              ---------------------------------
                              Transaction Feedback.

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