e30 M3 minor rust repair.

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  • xworks
    replied
    With the car now back on the ground it was time to super glue the side
    skirts back on. I don't know who back in the day designed these skirts
    for the M3, but who ever it was certainly took their job seriously.
    I've seen small bloody aircraft wings that didn't use this many fittings
    to secure them. First up was these little green grommets below
    p/n 51711932996. Seven of these are needed both sides, giving a total
    of 14. As you can see below I bought 18 because, obviously, I can't count..........



    and 4 of these little black washers p/n 51711922599.



    One black one at either end and seven green ones in the holes in between......





    Then there's the little white dudes that are going to pop into the green grommets.
    P/n 51711936517, 7 of these for each side............



    these pop onto the top inside lip of the skirts, shown below.........







    and then theres 4 of these that also go on the skirts, one at each end.
    (I'm starting to think one of the previous owners of this car must have
    been a f*ckin mermaid who lived at the bottom of the sea).............



    anywho p/n 51711933719..........



    these slide into the little slots each end of the skirt..........





    and when the skirts are offered up to the car the white clips click into
    the green grommets and the steel clips are secured at either ends by 4
    little plastic nuts.......



    nuts are filled with a little grease in the naive thought that this might prevent
    them being such a b*stard to remove in the future..........





    each skirt gets 3 little push pegs to secure it as well
    (obviously to bring them up to full hurricane proof specification)



    two at the rear of each skirt..........



    and 1 above the rear jacking point.............



    and finally 5 of these little plastic clamps (51711933125) are fitted to
    the bottom lip of each skirt to secure it........



    bit of grease on the face of these should stop them trapping
    dirt and then dampness up against the bodywork which will
    eventually lead to rust.........



    I bought some stainless screws for attaching these instead of the factory
    screws as I had immense hardship removing the rusted old ones.......



    Screws screw in from the front of the skirt into the plastic clamp,
    clamping the bottom of the skirt to the bottom sill.



    and the end result? a pair of skirts which are well enough secured to
    survive a direct nuclear strike..............



    Should have the final episode of this update up tomorrow, the
    glass fitting, and some pictures of the rear end which almost
    looks like a complete car again, if you squint through one eye,
    and catch it at the right angle, a little, kinda.

    Till then...............

    Leave a comment:


  • CorvallisBMW
    replied
    Oh fuck yes...

    those wheels are perfect

    Leave a comment:


  • xworks
    replied
    They're not needed right this minute but the bits and pieces that make up the
    electric mirror's were at the bottom of the crate I was working out of, so
    they went together next..........



    wiring fits through rubber mirror seal..........



    and then through the base of the mirror............



    before the individual wires plug into the motor, the connections on the
    motor are marked for the colour of wires that pop into each hole.........



    motor gets screwed to the 4 threaded holes on the mirror base...........





    and then the little loose run of cable seen below..........



    gets secured and hidden by this little plastic cover.............





    last thing to do is pop the mirror glass on. As you can see below, on the
    rear of the glass theres a circular plastic disc with 4 little cut outs in it (blue arrows).
    The disc also has a few notches cut into the bottom of it (red arrow), the disc
    can rotate left or right..........



    So you line up the 4 holes on the disc with the 4 lugs on the motor
    shown below........



    and then pop a small flat screw driver in through the hole on the bottom
    of the mirror to rotate the disc and lock the mirror glass against the motor........



    wish all the reassembly was that handy............



    For the next bit of work to commence the car needed to be off the
    axle stands and back down on the ground, and for that to happen
    some wheels would be required. So I picked up a staggered set of these
    kindly provided by probably the M3's most reliable refurbished wheels
    supplier, Markus over on S14.net...........







    Style 5's in 8x17 and 9x17............


    Leave a comment:


  • Digital K
    replied
    fuck off that looks great!

    Leave a comment:


  • xworks
    replied
    Carpets in, next up was the rear parcel shelf. Below you can
    see the original parcel shelf complete with the holes cut out
    for the speakers the previous owner fitted.......



    And if you cast your mind back a bit you might remember
    when the bodywork was been finished off I made up some
    speaker enclosures and welded them into the rear bulkhead........



    now, a smart person probably would have measured the hole's in the parcel
    shelf and welded them enclosures in to match up, so the parcel shelf
    would be a straight forward refit. However, it would appear I'm not the
    brightest star in the sky, as when I went to offer the parcel shelf back
    into place the holes were a mile off......



    So, the solution. Remove the sound proofing from under
    the parcel shelf........



    butcher a big hole out of the centre of it and replace with a thin piece of
    aluminium...........



    check measurements 15 times before cutting holes in the aluminium.......



    drill and screw alum down to parcel shelf to hold it tight in place till
    the adhesive underneath dry's..........



    fit in place to check everything lines up..........







    While it all fitted up nice and snug now there was still the small problem
    of bare aluminium not being at the cutting edge of custom car interior design.
    So, a little material..........



    chop, chop......



    glue explosion.........



    sticky fingers, lost scissors.......



    Bingo.......





    the M3 having the extended rear windscreen section also has another
    little add on section of parcel shelf to fill up the gap so this got covered too......



    All done, time to bang it back in and fit the speakers and rear seatbelts,
    and this is how it came out...........







    more tomorrow.

    Till then...............
    Last edited by xworks; 07-25-2010, 01:51 PM.

    Leave a comment:


  • Jean
    replied
    Simply awesome! I also noticed your a/c/heater box is different from typical ones used in e30s, it must be the rare non a/c kind :)

    Leave a comment:


  • m3manic55
    replied
    does it have the new car smell?

    Leave a comment:


  • Adrian_Visser
    replied
    I just read this whole thread. Started yesterday afternoon. All I can say is

    A step by step ground up resto, this needs to be stickied noaw!

    Leave a comment:


  • dude8383
    replied
    Originally posted by Farbin Kaiber
    This thread will be used for decades. I think that a book should be compiled from this.
    Seriously. Pretty please :bow:

    Leave a comment:


  • xworks
    replied
    With the wiring all in, the next thing to do was get the carpet in on top
    of it. Despite being 20 odd years old the carpet was in remarkably good
    condition. A shampoo and steam clean left it looking as good as new.......



    Only one small problem with it, it was grey, I want it black.
    So, a gallon of Valeters Pride black carpet dye (e-bay £25)........



    an old squirter bottle..........



    and a soft-ish nail brush.........



    Spray the stuff on the carpet, gently rub it in with nail brush and leave to
    dry. Reapply a second coat if needed. It doesn't take a great deal of the
    dye to do the job, I only got through about one litre to do it all.

    Tried it out on a spare bit of carpet first, just to check it wasn't going
    to go arse ways and make a balls of me good carpet. Test went well
    so on to the real thing.........







    Wasn't sure how the vinyl/plastic bits of the carpet were going to take
    to the dye but as it turned out they dyed perfectly black too........



    With the carpet all dried out (24 hours for full non-smudge dryness)
    it could go back into the car.....







    With the carpet in the dash and centre console could also go back in.........



    pretty straight forward this, only one little mod to do on the clocks unit......



    it didn't seem right having the odo reading 185,000.........



    For this next part I'll be forever greatfull to DanThe over on E30zone.net,
    about a year ago I received a pm from him to say he had an unused
    black non sunroof headcloth for an M3 if I wanted it. Seeing as these are
    NLA from the main dealer for years now it wasn't a difficult decision..........





    No pictures of the job in progress as it was a complete swine to do.
    However the hardship was worth it as it came out nice in the end........





    should have the rest of this update up later on this evening.

    Till then.........

    Leave a comment:


  • AbsorbantNut
    replied
    Originally posted by Farbin Kaiber
    This thread will be used for decades. I think that a book should be compiled from this.
    seriously, this would allow people to save so much money and its so helpful its making me feel worthless:crazy:

    Leave a comment:


  • Farbin Kaiber
    replied
    This thread will be used for decades. I think that a book should be compiled from this.

    Leave a comment:


  • Mike The Bavarian
    replied
    you basically built yourself a brand new e30 m3.....

    Leave a comment:


  • RainierHooker
    replied
    Wow...


    ...that is all

    Leave a comment:


  • CorvallisBMW
    replied
    Jesus.....

    WHY HAS THIS NOT BEEN STICKIED YET?!?!?!?!?!??!?!

    Leave a comment:

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