Here's my progress so far:
Silicone and liquid nails hold the lexan panels in place

It's a little hard to tell here but there are small lexan panels with fat mat applied to the back of them up top....I made them the exact profile of the opening and their thickness made it completely flat in that area.


Here's the driver's side after applying most of the mat that it received. The door panels have been cut out to the outer diameter of the 1/2" mdf mounting ring and test fits show that they will protrude no more than about 1/8" or less. I am going to hot glue a cloth covered 8" waffle grill to the door card that will conceal and protect them. The drivers are only 6 1/2" but the Boston grills are just too small to cover the ring.
Silicone and liquid nails hold the lexan panels in place

It's a little hard to tell here but there are small lexan panels with fat mat applied to the back of them up top....I made them the exact profile of the opening and their thickness made it completely flat in that area.


Here's the driver's side after applying most of the mat that it received. The door panels have been cut out to the outer diameter of the 1/2" mdf mounting ring and test fits show that they will protrude no more than about 1/8" or less. I am going to hot glue a cloth covered 8" waffle grill to the door card that will conceal and protect them. The drivers are only 6 1/2" but the Boston grills are just too small to cover the ring.

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