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DIY: Sunroof cassette/frame removal - with pictures!
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I think it was pretty smooth before the rust repair. I spread the welds out and tried to manage the heat. The rust repair was all in on corner and I think I rushed that.
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That’s unfortunate. Did the waviness happen before or after the rust repair?
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I have a waterjet at work, so I just used that to cut the filler panel. It still needed a little sanding to fit. The welding process was easy enough. After finishing the panel I had to cut out a bunch of rust outside the sunroof hole. After finishing that bit there was a bit of waviness in the roof. I am not satisfied with it. There is also a little bit of rust outside that area on the other side.
I plan to cut it all out, add some supports and do it again
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For those that did a delete years ago, how are they holding up? Does it look like a slick top after paint or has the patch become noticeable?
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Originally posted by HCMW Adam View PostJust did this today with the help of this post. Thank you. A spot weld drilling tool is amazing. Took them right out easily. Completely worth it.
Interested to hear your experiences with the whole welding process.
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Just did this today with the help of this post. Thank you. A spot weld drilling tool is amazing. Took them right out easily. Completely worth it.
Now is just need to fix the rust hole next to it
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Thanks!
HUGE thanks for posting this! Managed to do this without butchering my roof too badly; this post was incredibly helpful.
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Looking for Casset!
If someone has one in working condition drop me a pm. thanks
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Quite helpful. I somewhat wasn't patient enough to follow perfectly with drilling out the b pillar spot welds. Oh well
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I'm going t do this to my E30.
I'm using a carbon plate as a sunroof delete, simply gluing it into place with a very strong glue.
(They use this glue on a very expensive supercar, to hold the carbon bodyparts together, can't remember the name on this glue).
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