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    New exhaust keeps cracking

    I bought a Bosal OEM muffler from a reputable BMW shop in NH a few months ago. Had it installed and within a month it started to crack and within a day or two the piping actually broke in half.

    The shop I bought it from swapped it with a new one under warranty but now a month and a half later this one is cracked in the same spot.

    I havn't called the shop yet, I plan on doing that later today but I don't know that I want a third one for fear that it will do the same thing. Plus the shop is a two hour drive each way and I've already been there twice.

    thoughts?
    1991 318i (RIP) / 1996 Dakota / 2000 2.5RS

    #2
    Is it cracking at the welds? Is the exhaust hung with rubber hangers? If the muffler itself is cracking on it, I'd ask for a comprable brand replacement, but if it's cracking on the welds, it's some crappy welding, or the exhaust is hung at a bad angle that is making it stress the joints. But a good weld should be as strong or stronger than the metal itself. Got any pics?

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      #3
      pics?
      89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

      new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

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        #4
        I finally got around to calling the vendor that sold me the muffler. They are not willing to swap the muffler out for a new one as easily as last time. They suspect its a bad motor or tranny mount causing stress on the muffler. I'm going to try and take some pics soon.
        1991 318i (RIP) / 1996 Dakota / 2000 2.5RS

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          #5
          1991 318i (RIP) / 1996 Dakota / 2000 2.5RS

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            #6
            Damn, thats fucked up! Definitely check your hangers and mounts...
            '88 528e /// '88 M5 /// '89 951 /// '98 E430 /// '02 M5

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