O2 sensor removal

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  • ncouraud
    Member
    • Nov 2010
    • 48

    #1

    O2 sensor removal

    So I failed my emissions test, no big deal, I was planning on getting a new o2 sensor anyways. Problem is, I can't get the old one out.

    Are there any tricks? I've tried using a wrench, as I couldn't find a socket that would be deep enough yet still fit through the space between the top and the driveshaft tunnel.
    '85 Alpin 325e (/dd/project/future build thread)
  • jlevie
    R3V OG
    • Nov 2006
    • 13530

    #2
    Liberally soak the sensor with PBlaster for a day or two and don't drive the car while the PBlaster is working. Use a box end wrench and if it still won't break loose, hit the nipple with an oxyacetelyne torch.
    The car makes it possible, but the driver makes it happen.
    Jim Levie, Huntsville, AL

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    • tim88325is
      Wrencher
      • Jul 2008
      • 201

      #3
      Drive the car to get manifold hot, carefully loosen with a box end wrench just a bit to get it started and break the rust's grip. Let the manifold cool and then it can be removed safely.

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