Some random M20 machine shop questions

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  • Cinnabar325is
    E30 Enthusiast
    • Mar 2011
    • 1064

    #1

    Some random M20 machine shop questions

    Have a few questions for a motor that's being built at the shop right now.

    1) What is the stock valve spring rate? I'm sure somebody will suggest that we just test them against each other, but that won't do us any good if they're all 20% less than new.

    2) What is the lift on a stock B25 cam? I've seen people quote 9.95mm, 10.1mm, and 10.4mm. They are symmetric correct? Same lift for intake and exhaust?

    3) What is the tolerance for the big end rod diameter? I know for many American engines, .0005" is acceptable.

    Thanks.
    '89 BMW 325is Zinnoberrot / '88 VW Jetta GLI 16v Tornado Red / '89 VW Jetta GLI 16v Tornado Red / '89 VW GTI 16v Bright Blue Metallic / '91 BMW 325i Black / '91 BMW 325i Sport Black / '92 VW GTI 16v Black / '92 VW GTI 16v Montana Green / '01 Audi A4 Avant TQM Silver Metallic / '01 VW Jetta GLX VR6 Black
  • digger
    R3V Elite
    • Nov 2005
    • 5962

    #2












    89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

    new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

    Comment

    • jlevie
      R3V OG
      • Nov 2006
      • 13530

      #3
      As to the bearings, main bearings come in three "colors" and rod bearings in two "colors. With each "color" having a different ID. You measure the journal diameter and pick the "color" need to get the correct clearance as the table in the Bentley or TIS indicates.
      The car makes it possible, but the driver makes it happen.
      Jim Levie, Huntsville, AL

      Comment

      • Cinnabar325is
        E30 Enthusiast
        • Mar 2011
        • 1064

        #4
        Great cam info there, Digger! Was that checked with a brand new B25 cam?

        It appears that the inlet lift is about 10.1mm and the exhaust lift is 9.9mm. It was my understanding these are symmetric cams, however. Any thoughts regarding that?

        Originally posted by jlevie
        As to the bearings, main bearings come in three "colors" and rod bearings in two "colors. With each "color" having a different ID. You measure the journal diameter and pick the "color" need to get the correct clearance as the table in the Bentley or TIS indicates.
        Sorry, I was asking about the diameter of the actual rod on the crankshaft end. They are out of round and need to be resized. I'm looking for a tolerance spec on the diameter. Can't find anything like that in the Bentley.
        '89 BMW 325is Zinnoberrot / '88 VW Jetta GLI 16v Tornado Red / '89 VW Jetta GLI 16v Tornado Red / '89 VW GTI 16v Bright Blue Metallic / '91 BMW 325i Black / '91 BMW 325i Sport Black / '92 VW GTI 16v Black / '92 VW GTI 16v Montana Green / '01 Audi A4 Avant TQM Silver Metallic / '01 VW Jetta GLX VR6 Black

        Comment

        • digger
          R3V Elite
          • Nov 2005
          • 5962

          #5
          Originally posted by Cinnabar325is
          Great cam info there, Digger! Was that checked with a brand new B25 cam?

          It appears that the inlet lift is about 10.1mm and the exhaust lift is 9.9mm. It was my understanding these are symmetric cams, however. Any thoughts regarding that?

          Sorry, I was asking about the diameter of the actual rod on the crankshaft end. They are out of round and need to be resized. I'm looking for a tolerance spec on the diameter. Can't find anything like that in the Bentley.
          i used the unrooted part of the lobe on the outside edge. usually they wear in the middle. it can be finicky getting the dial gauge positioned to capture the true peak it is easier to get timing events. i remember paying particular attention to it so i was confident it is correct. all the exhaust lobes for above cams were done without resetting measurement tools so relative it is as exact as it can be, same with inlet lobes

          some independent data suggesting that lift is not the same though there is a slight discrepancy with the peak values which might simply be wear
          Last edited by digger; 04-22-2014, 03:37 PM.
          89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

          new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

          Comment

          • Cinnabar325is
            E30 Enthusiast
            • Mar 2011
            • 1064

            #6
            Originally posted by digger
            i used the unrooted part of the lobe on the outside edge. usually they wear in the middle. it can be finicky getting the dial gauge positioned to capture the true peak it is easier to get timing events. i remember paying particular attention to it so i was confident it is correct. all the exhaust lobes for above cams were done without resetting measurement tools so relative it is as exact as it can be, same with inlet lobes

            some independent data suggesting that lift is not the same though there is a slight discrepancy with the peak values which might simply be wear
            Makes sense to me. Thanks again.
            '89 BMW 325is Zinnoberrot / '88 VW Jetta GLI 16v Tornado Red / '89 VW Jetta GLI 16v Tornado Red / '89 VW GTI 16v Bright Blue Metallic / '91 BMW 325i Black / '91 BMW 325i Sport Black / '92 VW GTI 16v Black / '92 VW GTI 16v Montana Green / '01 Audi A4 Avant TQM Silver Metallic / '01 VW Jetta GLX VR6 Black

            Comment

            • jlevie
              R3V OG
              • Nov 2006
              • 13530

              #7
              Originally posted by Cinnabar325is
              Sorry, I was asking about the diameter of the actual rod on the crankshaft end. They are out of round and need to be resized. I'm looking for a tolerance spec on the diameter. Can't find anything like that in the Bentley.
              You get that from the "color" table for oversized bearings.
              The car makes it possible, but the driver makes it happen.
              Jim Levie, Huntsville, AL

              Comment

              • richard.bratton
                Member
                • Feb 2011
                • 99

                #8
                I use .0003" as a maximum tolerance for big end out of round check.

                Comment

                • Cinnabar325is
                  E30 Enthusiast
                  • Mar 2011
                  • 1064

                  #9
                  Originally posted by jlevie
                  You get that from the "color" table for oversized bearings.
                  Originally posted by richard.bratton
                  I use .0003" as a maximum tolerance for big end out of round check.
                  Thanks guys and without having the Bentley nearby at the moment, I vaguely remember the bearing table may have corresponded to the .0003" just listed. ?
                  '89 BMW 325is Zinnoberrot / '88 VW Jetta GLI 16v Tornado Red / '89 VW Jetta GLI 16v Tornado Red / '89 VW GTI 16v Bright Blue Metallic / '91 BMW 325i Black / '91 BMW 325i Sport Black / '92 VW GTI 16v Black / '92 VW GTI 16v Montana Green / '01 Audi A4 Avant TQM Silver Metallic / '01 VW Jetta GLX VR6 Black

                  Comment

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