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Help! Resealing/building M20B25 for Turbo. Bottom end advice needed.

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    Help! Resealing/building M20B25 for Turbo. Bottom end advice needed.

    So I'm planning on resealing the lower end of my M20B25 and putting on a rebuilt head with a split profile cam and HD Rockers. When I originally pulled the head off the condition of the cylinder walls were great with good honing marks. I put diff oil on the cylinder walls and let it sit while I researched the turbo.

    A year later I've finally bought the turbo kit and am looking to put it together but the walls have a little corrosion on them now. I don't mind rebuilding it if I HAVE to but I'd rather not spend the money.

    Are these walls ok?
























    #2
    get it re-honed. new rings and bearings. u are there already. what's another $200?
    Much wow
    I hate 4 doors

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      #3
      Was quoted like $1500 for the bottom end rebuild and the bearings and rings were like $500 or so for just the parts if I remember correctly.

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        #4
        i have now rebuilt 13 M20s. changing the bearings and hone and new rings is a night and day difference.
        honing should cost you about $150
        rings are about $180
        bearings are about $300.
        new connecting rod bolts are about $60
        be a man and build it yourself.
        if you are this far in, you will notice the difference. esp since you plan to turbo.
        Much wow
        I hate 4 doors

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          #5
          That will wipe off with some wd40

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            #6
            Maybe start by checking valve clearances with your new cam. That might necessitate touching the bottom end anyway.

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              #7
              $1500 for a bottom end rebuild wat.

              1991 325iS turbo

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                #8
                Head is all brand new so no need to worry about that. I guess I should just refresh the bottom end too.

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                  #9
                  He is saying to check your valve to piston clearance, depending on the cam you may need to deepen the valve pockets.
                  My M20 Frankenbuild(s)
                  4 Sale - Fully Built TurnKey Megasquirt Plug and Play EMS

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                    #10
                    Ahh. It's a well known cam without really much lift, just a little different timing. 280/274 split profile with 415 lift so it should be good for the stock pistons on a stock motor.

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                      #11
                      Thanks for the advice everyone. I think I'm going to take on this project since I got the prices back from the machine shop and they are pretty decent.

                      Clean & Check - $125
                      Hone - $60
                      Resurface - $60 (If needed)
                      O-Ring - $200

                      With new bearings and new rings it should run me about $900-$1000 if I rebuild it myself which will save me about $300 in assembly fees and a couple hundred in parts markup.

                      Should I get OEM rings and bearings directly from BMW or are there better quality ones out there that will stand up to the punishment of the turbo better?

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