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Is The Oxygen Sensor Failing On My '85 325e? [Video]

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    Is The Oxygen Sensor Failing On My '85 325e? [Video]

    My 1985 325e recently failed smog. I replaced the cat and aft portion of the exhaust last year and passed smog with incredibly low emissions measurements thanks to the new catalytic converter. Now, just over a year later, I failed thanks to high NOx PPM at 25 MPH in 2nd gear, with the reading nearly double the allowable max.

    The car is unmodified from stock, and recent maintenance performed before smog included an oil service, replacement of both crankshaft position sensors with Bosch units, a fresh air filter and a new air intake boot, as the old one had a tear which was allowing un-metered air to enter the system after the sensor.

    Considering that I've replaced a number of other sensors, that the engine runs well and starts with ease whether cold or hot, and that my Co2 readings were also high, I am suspecting the oxygen sensor.

    I suspect my E30 has close to or more than 300,000 miles on its original M20B27, and I think the oxygen sensor might be original as well, because it is a BMW unit and the color-coded wiring matches what's listed in the ETM.

    So, I performed Pelican Part's oxygen sensor test a few times yesterday and this is what I recorded. I lost contact with the sensor's green signal wire a few times, but the video still shows a roughly expected voltage range, which changes when I rev the engine or remove the oil cap to change vacuum pressure. Also, the sensor voltage with the ignition on but the engine off was a steady .463 volts.

    I have an idea that my car may have passed the first time with such ease because the hole in the intake boot was allowing fresh, un-metered oxygen into the engine. The tear in the boot became large enough to cause rough running after my air filter replacement made it worse, so I replaced it, which effectively sealed things off, allowing no fresh air to enter the intake after the sensor.

    Any help is greatly appreciated!



    Last edited by tock172; 09-02-2018, 12:20 PM.

    Present:
    2012 BMW 135i Space Grey Metallic M-Sport DCT Dinan S2
    1985 BMW 325e Coupe Alpine White
    2003 Honda Civic EX (sedan)
    Past:
    2011 135i Space Grey Metallic M-Sport 6MT
    1999 BMW M3 Techno Violet Metallic on Mulberry
    2005 Audi S4 quattro 6MT
    2004 BMW 330i Silver Grey Metallic
    1986 BMW 535i Arctic Blue Metallic


    #2
    Did you install an aftermarket cat? They typically don't last long if the engine is running rich. O2 sensors are maintenance items. If it is suspect, go ahead and replace it. It's not just about voltages, they can get contaminated and have slow reaction time. For the ETA, you can easily splice a universal 3 wire Bosch sensor in it's place for $30 or so.
    "I'd probably take the E30 M3 in this case just because I love that little car, and how tanky that inline 6 is." - thecj

    85 323i M TECH 1 S52 - ALPINEWEISS/SCHWARZE
    88 M3 - LACHSSILBER/SCHWARZE
    89 M3 - ALPINEWEISS II/M TECH CLOTH-ALCANTARA
    91 M TECHNIC CABRIO TURBO - MACAOBLAU/M TECH CLOTH-LEATHER

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      #3
      Originally posted by reelizmpro View Post
      Did you install an aftermarket cat? They typically don't last long if the engine is running rich. O2 sensors are maintenance items. If it is suspect, go ahead and replace it. It's not just about voltages, they can get contaminated and have slow reaction time. For the ETA, you can easily splice a universal 3 wire Bosch sensor in it's place for $30 or so.
      Yeah, I went with an aftermarket (but still CA legal) cat because it was cheap enough that I figured if it got me through 2-3 smog tests I'd be satisfied with the value. Didn't think it would only work once through!

      I've got a direct fit sensor arriving tomorrow. I strongly considered splicing in a universal but just shelled out the extra $ for the genuine one instead--it was still well below $100. I'm considering running a fresh tank of gas, installing new spark plugs along with the replacement o2 sensor and giving the test another try.
      Last edited by tock172; 09-02-2018, 02:02 PM.

      Present:
      2012 BMW 135i Space Grey Metallic M-Sport DCT Dinan S2
      1985 BMW 325e Coupe Alpine White
      2003 Honda Civic EX (sedan)
      Past:
      2011 135i Space Grey Metallic M-Sport 6MT
      1999 BMW M3 Techno Violet Metallic on Mulberry
      2005 Audi S4 quattro 6MT
      2004 BMW 330i Silver Grey Metallic
      1986 BMW 535i Arctic Blue Metallic

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