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ITB vs Displacement

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    ITB vs Displacement

    So I haven't posted here in a long time, but my E30 project car has been parked for a good long while because of life happenings. I've got some time and money to drive it home though. As a recap, I've replaced the CVs and drive shaft, rebuilt the engine with all new fresh bearings, rings, gaskets, and head studs, installed an MS3, 4-pintle injectors, and found a nice junkyard steering wheel that looks so much better than the one that was in the car when I got it.

    Anyway, now that I'm shifting my tool hand back to the car, I'm looking at acquiring the ITBs that I've wanted since I got the car and started learning about all this stuff. But I have a problem. I put a rebuilt junkyard engine in it. Only after I had it rebuilt and installed did I realize that it was an engine out of... you guessed it... a 1988 325. When I pulled it, all I remember seeing was the 885 head casting and the 'i' intake manifold, so I thought "yep, that's the one." In attempting to get a tune on the MS3, it never did work right because I had no idea what my required fuel number should be. So it's entirely likely that it's a 2.7L, but there's still a good chance that it could be a 2.5L. Who knows, the junkyard car could have had a regular 2.5L M20 swapped in it. All the bearings and rings and gaskets would still fit too. I would use the "welding wire in the spark plug hole and measure it" trick, but we can't use that because we have angled spark plug holes and I'm worse at trigonometry than I am at using TunerStudio. I'm not super comfortable just yanking the head either.

    So the crux of this post: to 40mm or to 42mm? I obviously want to get this right, since it's an $1,850 expense (thinking the RHD kit).

    I suppose the best way to answer the question would be to know my engine displacement. Does anyone have any ideas about how to determine my piston stroke with no uncertainty and without removing the head? If I botch it up and end up putting 42mm ITBs on a 2.5L otherwise-stock engine, will it be an undriveable disaster?

    My reasoning of it is that I want it to be driveable and fun with just the manifolds bolted on. And no harm can come from using a 40mm throttle on a 2.7L engine, except maybe 10%ish less power potential, which doesn't bother me. Where the reverse (putting a 42mm throttle on a 2.5L engine) sounds like it would yield an engine that's a boggy mess in the low end. There's the idea that I'd love a ported heads and a cam in the future too, but I'm not in the position to make that happen right now.

    So here's the possibilities:
    • 40mm on 2.5L: good stuff.
    • 40mm on 2.7L: good but could have been better.
    • 42mm on 2.5L: F in the chat.
    • 42mm on 2.7L: great stuff.
    Anyone got any ideas?

    #2
    the optimum size has basically nothing to with displacement in isolation. Size (diameter) is almost exclusively to do with power requirements.

    there is only a small difference between the two actually, as they use the same 42mm trumpets so the whole inlet tract isnt larger from head to airbox.

    the difference AFAIK (things may have changed) for the 42kit vs 40kit is:
    - the throttle bodies are obviously 42mm vs 40mm
    - the cast manifold tapers from 42mm to about ~37mm vs 40 to ~37mm
    - the billet adapters are parallel 42mm vs taper 42 to 40mm

    so the difference between the two is not going to be great as the volume dfference is fairly small.

    based on details provided 40mm is fine, unless you have significant plans down the line for an engine that will want to draw a bunch more airflow where the 6mm shaft in the 40mm bore starts to choke things a little just get 40mm IMO.

    runner length is way way way more important than size (diameter)
    89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

    new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

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      #3
      Hey thanks for the reply! Everyone loves to believe that they're going to build some crazy engine in the future and they've "got plans," but I've stared at this car parked long enough to where I just want it running and driving. So hypothetical cams and ported heads and Eaton M90s that will need more flow aside, the 40mm option seems way more balanced and will let me drive my car. It sounds like if I need to upgrade in the future, I can just as easily modify the trumpet geometry to suit my needs. In any case, I'm not chasing power here; I just want a fun and unique car.

      So I ordered the RHD throttles in 40mm. Time to learn about Alpha-N and plan out my ICV and vacuum plumbing. I will be doing my own research, but if any of you smart people have some solid resources on tuning an engine with ITBs, I would love any advice I can get. I'm just a guy in a condo with a parking space and a toolbox, so any help I can get goes to good use. Probably the best I can do is get it good enough to where paying for some dyno runs actually makes sense. Also if anyone knows any friendly dynos in the DFW area, I would appreciate a reference very much.

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