When changing the oil in my 1992 318ic yesterday, I noticed a couple of small chips in the old oil. On close inspection, I determined (with a magnet) that they were not ferrous, and they appear to be a brittle plastic of some sort. Of course, they could also be aluminum, but I don't know if there are any internal aluminum components in the M42. Although I have 130K miles on the engine, I take very good care of it, and it operates, sounds, and feels great. I suspect this chip might be a piece of a gasket or internal seal, but I haven't seen or heard any evidence of engine problems, and there didn't appear to be any more chips in the oil filter either. This one has me stumped and a little concerned...any ideas what it might be?
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Unknown Chip in Engine Oil...Yikes!
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Likely not much as the other guides are fairly robust, but you should know that the crank sprocket (which has a plastic inner section) is the thing that would fail and cause the pistons to eat valves. IMO, pull the VC and look, it takes a maximum of 20 minutes, and a few bucks for a new gasket.
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That is definitely a piece of timing chain roller. Have you replaced the timing chain, tensioner and guides since you found the piece? If not, then you are due for a timing overhaul. Also, you really need to drop the lower oil pan and do some checking. It is entirely possible that other chunks got pulled up into the pickup and are sitting against the filter screen. As I and a number of others discovered, those metal bits can get pulled through the screen and explode the oil pump, leading to a total replacement of the timing case (assuming you don't cook the engine from loss of oil pressure first). The other thing you need to do is check that the bolts that hold the upper pan to the timing case are all still in place and tight. They have been known to work themselves loose and fall out, leading to one of the gaskets at the pickup imploding and running air into the lubrication system. They can only be checked with the lower pan off. If loose, spray out the threads on the bolts and holes with some brake cleaner and then reinstall them with some thread locker.
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