shaving the m20 flywheel for conversion.

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  • thebutcher37
    R3VLimited
    • Aug 2008
    • 2877

    #1

    shaving the m20 flywheel for conversion.

    Hey everyone I want to know if i should only be shaving the back lip on the flywheel... i saw pictures of a 323 flywheel which is what the flywheel should look like if it were shaved down...

    Does anyone have some photos to compare? I want to see where you shaved off the extra pounds to bring the m20 flywheel to around 12Lb.

    Any info would be great also.. i will be in the process of doing this, so please direct me.


    jou ma se poes in 'n fishpaste jar.
    ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ ~~~~~~~~~~~~~~~~~~

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  • KenC
    King of Kegstands
    • Oct 2003
    • 14396

    #2
    You basically shave off all the mass behind the wheel down even to the ring gear.
    Originally posted by Gruelius
    and i do not know what bugg brakes are.

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    • thebutcher37
      R3VLimited
      • Aug 2008
      • 2877

      #3
      Cool, cool.... I just want to be sure... thanks ken

      Any pics people?


      jou ma se poes in 'n fishpaste jar.
      ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ ~~~~~~~~~~~~~~~~~~

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      • justin_l_
        E30 Enthusiast
        • Jun 2007
        • 1079

        #4
        My flywheel I turned


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        • thebutcher37
          R3VLimited
          • Aug 2008
          • 2877

          #5
          Nice.. im guessing thats how mine should look when i get 'er done..

          Here's some pics I found, Im not sure where from though... Thanks to whomever these belong too..



          Attached Files


          jou ma se poes in 'n fishpaste jar.
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          • Gnarles
            Grease Monkey
            • Dec 2008
            • 342

            #6
            Just take it to a machine shop that turns flywheels, they should know how to properly machine down a flywheel for you. When I got mine lightened, I told the machine shop that I wanted the final weight to be around 12lb and they took care of the rest. Make sure they balance it as well.

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            • thebutcher37
              R3VLimited
              • Aug 2008
              • 2877

              #7
              Another Question...

              The flywheel that will be shaved down was recently re-surfaced/balanced.... does it need to be re-srufaced/re-balanced after the lightening?

              Im thinking yes, it should.. But then again I don't know much...


              jou ma se poes in 'n fishpaste jar.
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              • Adrian_Visser
                R3VLimited
                • Jun 2006
                • 2823

                #8
                Yes it needs to be re-balanced if it is shaved down. Yes it needs to be resurfaced if you are putting a fresh clutch on there.

                '89 Alpine S52 with goodies

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                • erik325i
                  No R3VLimiter
                  • Jan 2005
                  • 3567

                  #9
                  Originally posted by thebutcher37
                  Another Question...

                  The flywheel that will be shaved down was recently re-surfaced/balanced.... does it need to be re-srufaced/re-balanced after the lightening?

                  Im thinking yes, it should.. But then again I don't know much...
                  The machining is done to the back of the flywheel, so it won't affect the surface on the clutch side. If you just had it resurfaced, I would not say it's necessary to do it again.

                  You do want to have it rebalanced though.

                  Erik

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                  • thebutcher37
                    R3VLimited
                    • Aug 2008
                    • 2877

                    #10
                    Thanks for the confirmations
                    Adrian_Visser, and erik325i...

                    What clutches are m42 powered cars with this conversion using?

                    I use the car for daily .. but also want to track, drift, canyon carve and what not... i drive spirited and i love smoken-up them tires for my lady

                    HAH, but seriously... the car is stockish but i want to be ready.


                    jou ma se poes in 'n fishpaste jar.
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                    • thebutcher37
                      R3VLimited
                      • Aug 2008
                      • 2877

                      #11
                      Bump... anybody have advice on a clutch kit to use with my Lightened m20 flywheel conversion on my m42????


                      jou ma se poes in 'n fishpaste jar.
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