Project Overly Ambitious

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  • jpod999
    E30 Fanatic
    • Dec 2015
    • 1401

    #91
    The column came out this weekend and the steering lock assembly has been transferred over to the non-airbag column. I also pulled out my clutch and brake pedals- I remember installing these on an auto to manual swap I did a few years back and can't believe I was actually able to do it back then! It's a serious pain to get the pivot bolt out!

    Here is a shot of the non-airbag column with the steering lock assembly installed:


    It was pretty easy to do. Pull the lockring off the shaft and cut a slit in the black conehead bolt big enough to fit a flat head screwdriver- remove screw and pull off steering lock assembly.

    Here is a comparison of the two different types of columns:


    Work marches on!
    Last edited by jpod999; 10-20-2016, 08:17 AM.

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    • dugly52
      Grease Monkey
      • Oct 2012
      • 372

      #92
      Good work! Love the idea of a M60/62 E30, but have other projects. Glad you are still trucking away!
      sigpic
      Project: 87' 325iS... 325iS
      88 Alpine 325i
      1/2 88 325iX

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      • jpod999
        E30 Fanatic
        • Dec 2015
        • 1401

        #93
        Originally posted by dugly52
        Good work! Love the idea of a M60/62 E30, but have other projects. Glad you are still trucking away!
        Thank you sir!

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        • jeenyus
          R3VLimited
          • Aug 2011
          • 2064

          #94
          Every time I see you post and I see your white e30 in the picture of your post, I get so jealous of how nice your car looks. This build is also wonderful.

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          • jpod999
            E30 Fanatic
            • Dec 2015
            • 1401

            #95
            Originally posted by jeenyus
            Every time I see you post and I see your white e30 in the picture of your post, I get so jealous of how nice your car looks. This build is also wonderful.

            Thanks! I unfortunately don't have those wheels anymore but I'm hoping the V8 makes up for it ;)

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            • iBazooka
              Member
              • Dec 2012
              • 53

              #96
              Amazing build, looks to have allot of potential, i'm just as balls deep as you right now subframes off, reinforcing all the things, all the poly is getting installed, full 0 mile rebuild on S50B30 for my '89 sedan.

              Can't wait to see your build finished & spinning tires
              Bazooka Photography (Facebook, Website, Flickr) :borg:

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              • jpod999
                E30 Fanatic
                • Dec 2015
                • 1401

                #97
                Originally posted by iBazooka
                Amazing build, looks to have allot of potential, i'm just as balls deep as you right now subframes off, reinforcing all the things, all the poly is getting installed, full 0 mile rebuild on S50B30 for my '89 sedan.

                Can't wait to see your build finished & spinning tires
                I can't wait to feel the suspension after all of this work, good luck on your project!

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                • jpod999
                  E30 Fanatic
                  • Dec 2015
                  • 1401

                  #98
                  Column installed! It wasn't as straightforward as I thought it was going to be.

                  Apparently BMW changed the column opening on the firewall sometime in '85, they opened it up quite a bit. The column I bought is from an '84 so when I went to bolt it up, it was no where near correctly lined up. Long story short, I cut up the stock firewall mounting plate that came on my car and welded it to the '84 plate to get it all to line up. It ended up working out perfectly!

                  Here's the firewall hole in the later cars, I think that the hole on the earlier cars were much smaller and circular:


                  This is a bad picture but it's the only one of the welding process I got. You can see the shape of the early mounting plate on the left side:


                  Here's the finished product:


                  Bolted up, seen from the other side of the firewall:


                  Installed!


                  Now I guess I'll move on to the brakes? I still need to buy the Wilwood pedals and the clutch master, I already have the brake masters and the Garagistic mounting bracket.

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                  • htseng
                    Advanced Member
                    • Sep 2009
                    • 158

                    #99
                    Started reading your thread. Some nice work being done. Can't wait to see the final results, but also enjoying the process.


                    Sent from my iPhone using Tapatalk

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                    • jpod999
                      E30 Fanatic
                      • Dec 2015
                      • 1401

                      #100
                      Originally posted by htseng
                      Started reading your thread. Some nice work being done. Can't wait to see the final results, but also enjoying the process.
                      Thank you!

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                      • jpod999
                        E30 Fanatic
                        • Dec 2015
                        • 1401

                        #101


                        I finished up my E46 sourced steering linkage. I did this for a few reasons. First- after the column swap the stock linkage would no longer work so a new one needed to be made or purchased. Second- this linkage is much slimmer than the stock E30 unit, space needed for the drivers side exhaust.

                        I bought the two stock E46 pieces for about $90 on ebay, much cheaper than the Flaming River stuff.

                        Last night I pulled the ABS pump. I want to finish removing all the brackets I don't need, clean the bay, and then spray it in white so that I don't have to keep looking at the cosmoline.

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                        • iwantspeed
                          No R3VLimiter
                          • Dec 2007
                          • 3164

                          #102
                          nice work so far

                          i have some tips on the e46 knuckle send me a message


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                          • Zacm829
                            E30 Mastermind
                            • Jan 2008
                            • 1919

                            #103
                            We ended up having some clearance issues with our driver side header clearing the two e46 shafts. We ended up welding the inner and outer sleeves to gain some clearance over using bolts. Just a heads up!
                            1987 325i-M60b44 swap

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                            • jpod999
                              E30 Fanatic
                              • Dec 2015
                              • 1401

                              #104
                              Originally posted by Zacm829
                              We ended up having some clearance issues with our driver side header clearing the two e46 shafts. We ended up welding the inner and outer sleeves to gain some clearance over using bolts. Just a heads up!
                              Interesting...Alex (iwantspeed) was telling me how his E46 shaft developed a bunch of play even though it was bolted down tightly with nylocks and that I should weld mine up. Seems like there's another vote for them to be welded!

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                              • jpod999
                                E30 Fanatic
                                • Dec 2015
                                • 1401

                                #105
                                Christmas spending and a new furnace for the house has put an indefinite hold on this project. I have stuff I can do without having to purchase parts so that will likely be happening soon. I need to finish cleaning the bay so that I can respray it- then I think the motor will go back in so that I can continue on the wiring.

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