DIY Request: Thermostat Housing.

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  • BrooklynMW
    E30 Fanatic
    • Apr 2010
    • 1263

    #1

    DIY Request: Thermostat Housing.

    Need to replace mine. Luckily, there's o overheating, but once the car is cooled down after being parked for some time, coolant and water start to leak out of the housing once the pressure form the cooling system is released. Since it's not a big emergency and seems like a fairly simple job, I thought this might be something I can tackle myself. (I am no mechanic...novice at best.)

    The guy over at La Jolla Independent quickly walked me throught it, but step by step instructions with pics would be great.

    Thanks in advance!
    '87 325i "Chewey" (RIP, my beloved)
    current:
    '01 e46 325iT "Dot" - #datwagonlife
    '87 e30 325i "Tui" - she has her mother's eyes
  • Kershaw
    R3V OG
    • Feb 2010
    • 11822

    #2
    undo the coolant line.
    undo 3 bolts.
    take thermostat out.
    put new thermostat in.
    put in 3 bolts.
    put in coolant line.
    bleed system.
    AWD > RWD

    Comment

    • BrooklynMW
      E30 Fanatic
      • Apr 2010
      • 1263

      #3
      I think the tstat itself is fine, rather the housing that's corroded and needs replacement.
      '87 325i "Chewey" (RIP, my beloved)
      current:
      '01 e46 325iT "Dot" - #datwagonlife
      '87 e30 325i "Tui" - she has her mother's eyes

      Comment

      • ttrousdell
        E30 Mastermind
        • Nov 2009
        • 1770

        #4
        Originally posted by Kershaw
        undo the coolant line.
        undo 3 bolts.
        take thermostat out.
        put new thermostat in.
        put in 3 bolts.
        put in coolant line.
        bleed system.

        do all that to get the thermostat out. to get the thermostat housing off the block take off the 2 nuts. make sure you have one these gaskets http://www.partsgeek.com/assets/rep/...74-1021071.jpg

        The Build:
        http://www.r3vlimited.com/board/showthread.php?t=191125

        Comment

        • BrooklynMW
          E30 Fanatic
          • Apr 2010
          • 1263

          #5
          Thank's, fellers.

          Idiot question: I do have to wait until the engine is completely cool, right? And should I drain all the coolant out before doing any work?
          '87 325i "Chewey" (RIP, my beloved)
          current:
          '01 e46 325iT "Dot" - #datwagonlife
          '87 e30 325i "Tui" - she has her mother's eyes

          Comment

          • Kershaw
            R3V OG
            • Feb 2010
            • 11822

            #6
            if you like hot coolant on your hands, by all means do a few hot laps and then do it.

            that said, i did change my thermostat directly after driving it. metal was warm, but i didnt get any coolant on me.

            just undo the hose to the to radiator on the thermostat side. but make sure you bleed the system regardless.
            AWD > RWD

            Comment

            • BrooklynMW
              E30 Fanatic
              • Apr 2010
              • 1263

              #7
              Thanks, waiting a few more days to get the part, then I'll give this a shot. I'll let you know how it goes.

              T-stat housing today, timing belt tomorrow!
              '87 325i "Chewey" (RIP, my beloved)
              current:
              '01 e46 325iT "Dot" - #datwagonlife
              '87 e30 325i "Tui" - she has her mother's eyes

              Comment

              • !kid
                E30 Fanatic
                • Mar 2009
                • 1362

                #8
                i am sure there are a few members in your area if you need help.
                you in so-cal?
                :borg:

                Comment

                • BrooklynMW
                  E30 Fanatic
                  • Apr 2010
                  • 1263

                  #9
                  Yep, I'm in OB. I'll definitely call upon help should I need it. Thanks
                  '87 325i "Chewey" (RIP, my beloved)
                  current:
                  '01 e46 325iT "Dot" - #datwagonlife
                  '87 e30 325i "Tui" - she has her mother's eyes

                  Comment

                  • BrooklynMW
                    E30 Fanatic
                    • Apr 2010
                    • 1263

                    #10
                    I'm on my way to pick up a new thermostat housing today and all the necessary parts. I plan on doing the work myself, but since I'm new to turning my own wrenches, this might turn out to be a big job. Is there anybody on here who might like to help me out/oversee, just to make sure I don't screw it up too bad?

                    The car is now parked in the Eastlake area of Chula Vista, South San Diego county. Thanks.
                    Last edited by BrooklynMW; 08-22-2011, 06:37 PM.
                    '87 325i "Chewey" (RIP, my beloved)
                    current:
                    '01 e46 325iT "Dot" - #datwagonlife
                    '87 e30 325i "Tui" - she has her mother's eyes

                    Comment

                    • BrooklynMW
                      E30 Fanatic
                      • Apr 2010
                      • 1263

                      #11
                      Well, the whole job LOOKED to be a success. Got the new t-stat housing on nice and tight, all the hoses seem to be in order, and bled the system properly. Car is not overheating, and the t-stat is working nicely.

                      However, I'm still leaking coolant. And I believe it's leaking out faster than before. Looks like it's dripping down off the two large front hoses. I'm not sure what else could be causing it. My hoses are fine and the connections are nice and tight.
                      '87 325i "Chewey" (RIP, my beloved)
                      current:
                      '01 e46 325iT "Dot" - #datwagonlife
                      '87 e30 325i "Tui" - she has her mother's eyes

                      Comment

                      • Huff
                        R3VLimited
                        • May 2006
                        • 2488

                        #12
                        You probably have your O-ring on the wrong side of the Thermostat...

                        Comment

                        • BrooklynMW
                          E30 Fanatic
                          • Apr 2010
                          • 1263

                          #13
                          Originally posted by dillsnick
                          You probably have your O-ring on the wrong side of the Thermostat...
                          You know something? That is a strong possiblity. It looked tight when I put it on, but I used my old thermostat and old o ring in my new housing, so it's possible it was not a snug fit.
                          I brought it to the shop today to have a pressure test done. Was trying to save some money (and learn a little something) by doing the job myself, but alas, professionalism always trumps over amateurism.

                          Musicians.....we think we know everything.
                          '87 325i "Chewey" (RIP, my beloved)
                          current:
                          '01 e46 325iT "Dot" - #datwagonlife
                          '87 e30 325i "Tui" - she has her mother's eyes

                          Comment

                          • Huff
                            R3VLimited
                            • May 2006
                            • 2488

                            #14
                            The thermostat sits in the back of the housing, then the O-ring on top of it, then the cover. Plus, O-Rings are like $.50. I would recomend a new one.

                            You can pull this off..

                            Comment

                            • BrooklynMW
                              E30 Fanatic
                              • Apr 2010
                              • 1263

                              #15
                              Yes, it was indeed the o-ring. Plus the hoses were pretty irritated. I'm having a whole bunch of work done today so they offered to clean up my mess at no additional cost.
                              '87 325i "Chewey" (RIP, my beloved)
                              current:
                              '01 e46 325iT "Dot" - #datwagonlife
                              '87 e30 325i "Tui" - she has her mother's eyes

                              Comment

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