Door stop help

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  • F34R
    sLaughter
    • May 2009
    • 12385

    #16
    I forgot to fix that tonight while we were replacing the suspension.
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    • Swanny
      R3VLimited
      • Mar 2012
      • 2834

      #17
      Well at least its been determined that its a broken weld.
      Swanny!
      SUCKERS.

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      • Lee22
        E30 Addict
        • Feb 2012
        • 400

        #18
        Sorry for bringing this thread back to life. Did some searching and haven't been able to find a good DYI on this issue. Does anybody have any links or videos?

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        • long tall eta
          E30 Mastermind
          • Jul 2010
          • 1536

          #19
          just replace the stop, you should be fine. if left unrepaired, you will do seriour damage to the door jam.
          sigpic

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          • Lee22
            E30 Addict
            • Feb 2012
            • 400

            #20
            Originally posted by long tall eta
            just replace the stop, you should be fine. if left unrepaired, you will do seriour damage to the door jam.

            I plan on fixing the stop, I was just looking for some DYI that would streamline the process

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            • ELVA164
              R3V Elite
              • Dec 2011
              • 4861

              #21
              My Dad said he used to spot weld the car side of the stop to the edge of the hole it protrudes from. I'll be doing it to my driver's door sometime soon.
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              • JIM1inWisconsin
                Advanced Member
                • Dec 2014
                • 116

                #22
                door stop

                Originally posted by Lee22
                I plan on fixing the stop, I was just looking for some DYI that would streamline the process
                Do a search and you'll find a few DIY instructions. A couple of quick tips. The pin has a little C clip attached to the bottom of it that anchors it in place. It's easy to remove. Don't remove the clip and removal of the pin is a total bitch. The inner door panel only has to be partially removed. Enough to lift the panel up to gain access to the two door brake bolts holding the door brake in place. Putting the inner panel back on after a complete removal can also be a bitch. I've replaced a couple of these and am speaking from some experience.

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                • Lee22
                  E30 Addict
                  • Feb 2012
                  • 400

                  #23
                  Originally posted by JIM1inWisconsin
                  Do a search and you'll find a few DIY instructions. A couple of quick tips. The pin has a little C clip attached to the bottom of it that anchors it in place. It's easy to remove. Don't remove the clip and removal of the pin is a total bitch. The inner door panel only has to be partially removed. Enough to lift the panel up to gain access to the two door brake bolts holding the door brake in place. Putting the inner panel back on after a complete removal can also be a bitch. I've replaced a couple of these and am speaking from some experience.
                  thanks, i just got all my parts to replace the door brake and use the reinforcement plates. gonna do this when i get some time.

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                  • adamnur
                    Noobie
                    • May 2013
                    • 37

                    #24
                    Bump to see if there is any new information on accessing the part that the brake connects to inside the door jamb/behind the fender. It looks like I'd have to remove the dash to get at it from the inside and since it's inside the a pillar I don't know if removing the fender will provide any access.

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                    • tomstin
                      E30 Addict
                      • Mar 2015
                      • 545

                      #25
                      Mine was making a horrible popping noise when I opened the door. It appears that bracket is spot welded to the outside A pillar and the door side of the A pillar. I could never seem to reach the inside of the pillar (I didn't try removing the dash). I ended up carefully drilling through the spot welds, drilling the A pillar slightly larger and tapping the bracket. Then using three bolts, lock washers and thread locker securing the bracket to the A pillar.

                      In the attached picture I highlighted the cracks with sharpie and you can see the outline of the spot welds. I hope this helps.
                      Click image for larger version

Name:	Door brake body side.jpg
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ID:	10052142
                      2004 525i Manual - 1985 325E Coupe Manual

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                      • adamnur
                        Noobie
                        • May 2013
                        • 37

                        #26
                        Originally posted by tomstin
                        Mine was making a horrible popping noise when I opened the door. It appears that bracket is spot welded to the outside A pillar and the door side of the A pillar. I could never seem to reach the inside of the pillar (I didn't try removing the dash). I ended up carefully drilling through the spot welds, drilling the A pillar slightly larger and tapping the bracket. Then using three bolts, lock washers and thread locker securing the bracket to the A pillar.

                        In the attached picture I highlighted the cracks with sharpie and you can see the outline of the spot welds. I hope this helps.
                        Click image for larger version

Name:	Door brake body side.jpg
Views:	257
Size:	52.5 KB
ID:	10052142
                        It's a bit late but thank you very much for your post. Absolutely helped me to locate the same issue on mine.

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