Auxillary fan wiring problem

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  • bmwpower
    E30 Mastermind
    • Jul 2007
    • 1556

    #1

    Auxillary fan wiring problem

    Fan will run when applying 12v to the leads located on the driver's side engine bay connector.

    Fan will not run when i jumper the thermo switch connector. No 12v at this connector.

    Fuses 3, 18, 19 are fine.

    Removed my A/C compressor (track car)

    A/C switch does not work - you push it in and it light up but will not stay on.
    89 325is track project / 05 x5 / 99 M3
    E30 stuff for sale | Parts I'm looking for
  • gearheadE30
    No R3VLimiter
    • Jun 2007
    • 3734

    #2
    I have an extra AC switch if you want it. When you press the AC button, the fan should come on. from your post it sounds like the switch is broken, but if you hold the switch in, will the fan come on? It could also be the relay, but I can't remember where the relay is... :/

    Project M42 Turbo

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    • bmwpower
      E30 Mastermind
      • Jul 2007
      • 1556

      #3
      Originally posted by gearheadE30
      I have an extra AC switch if you want it. When you press the AC button, the fan should come on. from your post it sounds like the switch is broken, but if you hold the switch in, will the fan come on? It could also be the relay, but I can't remember where the relay is... :/
      I guess I didn't hear the fan before when hitting the switch, but yes, I just tried it and the fan comes on. Again, nothing when jumpering the thermo switch harness.
      89 325is track project / 05 x5 / 99 M3
      E30 stuff for sale | Parts I'm looking for

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      • jlevie
        R3V OG
        • Nov 2006
        • 13530

        #4
        The fan is only enabled when A/C is selected.
        The car makes it possible, but the driver makes it happen.
        Jim Levie, Huntsville, AL

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        • bmwpower
          E30 Mastermind
          • Jul 2007
          • 1556

          #5
          Originally posted by jlevie
          The fan is only enabled when A/C is selected.
          It's also supposed to come on when the thermo switch plug is jumpered as well, which it's not. Not getting 12v at the plug for some reason.

          ...unless you mean I'm only supposed to get 12v at the plug when the A/C is on.
          89 325is track project / 05 x5 / 99 M3
          E30 stuff for sale | Parts I'm looking for

          Comment

          • jlevie
            R3V OG
            • Nov 2006
            • 13530

            #6
            The way I read the wiring diagrams, power is only present at the thermo switch when the A/C button is depressed.
            The car makes it possible, but the driver makes it happen.
            Jim Levie, Huntsville, AL

            Comment

            • bmwpower
              E30 Mastermind
              • Jul 2007
              • 1556

              #7
              Originally posted by jlevie
              The way I read the wiring diagrams, power is only present at the thermo switch when the A/C button is depressed.
              Really? That doesn't make sense. What happens when the coolant temp reaches the high temp threshold and triggers the switch? Power should always be present at the thermo plug regardless of the A/C switch. Bentley never mentions the A/C switch in the testing procedure, but I have not looked at the wiring diagram yet. Otherwise, when the high temp is triggered, the fan won't go on unless I have the A/C on.
              89 325is track project / 05 x5 / 99 M3
              E30 stuff for sale | Parts I'm looking for

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              • jlevie
                R3V OG
                • Nov 2006
                • 13530

                #8
                The aux fan's purpose is to provide additional cooling for the condenser and radiator when A/C is in us and the car is idling or in stop and go traffic. Cars w/o A/C don't have aux fans (it mounts to the condenser) as the engine driven fan is more than adequate for cooling just the radiator.
                The car makes it possible, but the driver makes it happen.
                Jim Levie, Huntsville, AL

                Comment

                • bmwpower
                  E30 Mastermind
                  • Jul 2007
                  • 1556

                  #9
                  Originally posted by jlevie
                  The aux fan's purpose is to provide additional cooling for the condenser and radiator when A/C is in us and the car is idling or in stop and go traffic. Cars w/o A/C don't have aux fans (it mounts to the condenser) as the engine driven fan is more than adequate for cooling just the radiator.
                  My understanding is the aux fan also comes on HIGH fan speed when the coolant temp at the thermo switch is high (forget the threshold temp).

                  My car has the aux fan. I removed the condensor, removed the aux fan from the condensor and reinstalled the aux fan in the core cavity using the 318i bracketry. Plans are to not reinstall the engine driven fan. Again, track only car.

                  So no A/C or engine fan/clutch, BUT aux fan installed running off thermo switch on radiator.
                  89 325is track project / 05 x5 / 99 M3
                  E30 stuff for sale | Parts I'm looking for

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                  • jlevie
                    R3V OG
                    • Nov 2006
                    • 13530

                    #10
                    In this case get an 82C thermos switch from BavAuto and a 30A generic relay and fuse from any auto parts house. Tap power for the fan from the power distribution block on the firewall, run it through the fuse and then to the relay. I recommend installing a switch to allow manual engagement of the fan.

                    Using the existing thermo switch isn't a great idea as its low limit is 91C and the high limit is 99C. That's quite a bit higher than you want the fan to come on if deleting the engine fan.
                    The car makes it possible, but the driver makes it happen.
                    Jim Levie, Huntsville, AL

                    Comment

                    • bmwpower
                      E30 Mastermind
                      • Jul 2007
                      • 1556

                      #11
                      Originally posted by jlevie
                      In this case get an 82C thermos switch from BavAuto and a 30A generic relay and fuse from any auto parts house. Tap power for the fan from the power distribution block on the firewall, run it through the fuse and then to the relay. I recommend installing a switch to allow manual engagement of the fan.

                      Using the existing thermo switch isn't a great idea as its low limit is 91C and the high limit is 99C. That's quite a bit higher than you want the fan to come on if deleting the engine fan.
                      This brings up a good point...

                      How about getting the 80C/88C thermo switch and using the A/C switch to activate?

                      What else does the switch do if I turn it on? I know it usually bumps up the idle 200 RPM or so, just don't remember if there is anything else electronic that it does (ECU, etc.). Also, is it a moot point if the compressor is removed? I will have to check unless someone else knows.
                      Last edited by bmwpower; 01-12-2009, 09:41 AM.
                      89 325is track project / 05 x5 / 99 M3
                      E30 stuff for sale | Parts I'm looking for

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                      • jlevie
                        R3V OG
                        • Nov 2006
                        • 13530

                        #12
                        With the A/C system removed, the switch bumps the idle speed and enables the aux fan. Unless you are going to run a 75C thermostat, the 80/88C thermo switch will trip too low on the 80C side and too high on the 88C side. You really want a thermo switch that will bring the fan on in high speed mode a couple of degrees above the thermostat rating. That keeps the fan from engaging while the car is being driven at speed, but still engages quickly once you get to pit lane speeds or when idling.
                        The car makes it possible, but the driver makes it happen.
                        Jim Levie, Huntsville, AL

                        Comment

                        • DaveSmed
                          E30 Fanatic
                          • Apr 2007
                          • 1406

                          #13
                          ...or you could figure out where the open is in between fuse 19 and the thermo switch on the radiator.

                          Also, given the fuse is good on 19, is it getting power with the key on?
                          -Dave
                          2003 Lincoln Towncar | 1992 BMW 325iC | 1968 Cadillac Deville

                          Need some help figuring out the ETM?

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                          • xLibelle
                            R3VLimited
                            • Aug 2004
                            • 2673

                            #14
                            i guess you could use more words from me, than to just post a picture... just thought i would post this first and come back when i have time to analyze the problem.

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                            • bmwpower
                              E30 Mastermind
                              • Jul 2007
                              • 1556

                              #15
                              Ok, I've been staring at the diagram for a couple hours now, going through the circuits trying to figure things out. Thanks xLibelle for posting this.

                              Question: I noticed a "diode" in the diagram. I also noticed that it appears to be a common replaceable part from vendors. Not sure I've ever seen it in the fuse box.
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                              89 325is track project / 05 x5 / 99 M3
                              E30 stuff for sale | Parts I'm looking for

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