I've been battling a clunking in my front end for months. Replaced everything. Over bumps, it sounded someone was pounding on my subframe with a hammer.
The IE plates use COM-10T spherical bearings. The camber plate uses a circlip to hold the bearing in place. The plates are machined slightly larger in depth, and IE provides extremely thin washers so you can shim the bearing as needed for a tight fit. I shimmed mine as much as I could, but there was a tiny amount of play still. One more shim, and the circlip would not fit. Apparantly this insanely small amount of play is enough to make some serious noise.
My fix was to bend the circlip a bit, to basically shape it like a lock washer, so it acts as a spring to hold the bearing in place. So far, it's been about 500 miles, not a single noise.
If anyone else has any thoughts or input, feel free to chime in. Just figured I'd share my fix, in case anyone else is dealing with this. I'm hoping this is a permanent fix, or at least semi-permanent (I don't mind re-bending the clip every year or two if needed)
Here is the circlip I'm referring to. I didn't take any pics, so I stole this one from the interwebs:
The IE plates use COM-10T spherical bearings. The camber plate uses a circlip to hold the bearing in place. The plates are machined slightly larger in depth, and IE provides extremely thin washers so you can shim the bearing as needed for a tight fit. I shimmed mine as much as I could, but there was a tiny amount of play still. One more shim, and the circlip would not fit. Apparantly this insanely small amount of play is enough to make some serious noise.
My fix was to bend the circlip a bit, to basically shape it like a lock washer, so it acts as a spring to hold the bearing in place. So far, it's been about 500 miles, not a single noise.
If anyone else has any thoughts or input, feel free to chime in. Just figured I'd share my fix, in case anyone else is dealing with this. I'm hoping this is a permanent fix, or at least semi-permanent (I don't mind re-bending the clip every year or two if needed)
Here is the circlip I'm referring to. I didn't take any pics, so I stole this one from the interwebs:

Comment