I'm hoping you all can help me figure out what's going on here.... I just replaced the dash in my 318is (shameless build thread plug), and in my initial test drives, something is definitely wrong with the steering wheel. It occasionally (definitely not every time) makes a loud clicking/popping sound when I turn the wheel, which sounds like something plastic breaking. Sometimes the wheel also catches or sticks, and requires an extra force to dislodge it while turning (scary). Happily, the car cooperated while I was filming and I got a good video of the problem: https://youtu.be/GPvSr2oDW7c
Note that you can see where the wheel sticks and I have to pop it free in the middle of the turn. I pulled the wheel off again last night and couldn't figure out the problem. The horn contact is broken, and the little copper rod that goes into it seems to be missing. I'm not sure if that's what is rattling around, but I looked pretty hard and couldn't find it hiding inside the wheel or anything. I read somewhere that this can happen if the wheel nut is loose, but I torqued it to 58 ft-lbs, so I don't think that's the problem either.
Any ideas on what could be causing this, or what else I could test? Should I drive around with the airbag removed and see if I can see the problem inside the wheel?
Note that you can see where the wheel sticks and I have to pop it free in the middle of the turn. I pulled the wheel off again last night and couldn't figure out the problem. The horn contact is broken, and the little copper rod that goes into it seems to be missing. I'm not sure if that's what is rattling around, but I looked pretty hard and couldn't find it hiding inside the wheel or anything. I read somewhere that this can happen if the wheel nut is loose, but I torqued it to 58 ft-lbs, so I don't think that's the problem either.
Any ideas on what could be causing this, or what else I could test? Should I drive around with the airbag removed and see if I can see the problem inside the wheel?
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