well to answer some of your questions:
1. Yes, longer intake runners are for better torque. The design is a bit hindered since it's comes across the motor sucking up heat. What's interesting is most heat is transfered through the metal, not the air so adding a spacer (forgot the brand) of a non heat transfering material loses most of the heat being added to the intake.
2. The motor is mounted like it is for one simple reason, economics. VW produces many motors to fit into the same car. The only that changes (and not always) is the lower subframe. For example, the TDI needs that extra room by the firewall for the turbo and down pipe, however when the 2.0 or VR6 is installed, it's just extra room since the cross flow head has the intake on the front side. The motors all have the same mounting points and the transmission needs to be in the same spot.
3. yes, VR6 cooling is a mess. The thermostat housings always fail (similar to the E36 plastic radiator problems.... guess what plastic doesn't like heat over time ;)) also the "Water pipe" and upper radiator elbow fail quite often. The only reason i see for the thermostat housing as it is it so incorporate the 3 sensors in the one location... I see no other reason for it. The biggest pain on the VR cooling system is to change the pump, you have to drop the motor on the passenger side (the pump is right next to the passenger side unibody rail)
1. Yes, longer intake runners are for better torque. The design is a bit hindered since it's comes across the motor sucking up heat. What's interesting is most heat is transfered through the metal, not the air so adding a spacer (forgot the brand) of a non heat transfering material loses most of the heat being added to the intake.
2. The motor is mounted like it is for one simple reason, economics. VW produces many motors to fit into the same car. The only that changes (and not always) is the lower subframe. For example, the TDI needs that extra room by the firewall for the turbo and down pipe, however when the 2.0 or VR6 is installed, it's just extra room since the cross flow head has the intake on the front side. The motors all have the same mounting points and the transmission needs to be in the same spot.
3. yes, VR6 cooling is a mess. The thermostat housings always fail (similar to the E36 plastic radiator problems.... guess what plastic doesn't like heat over time ;)) also the "Water pipe" and upper radiator elbow fail quite often. The only reason i see for the thermostat housing as it is it so incorporate the 3 sensors in the one location... I see no other reason for it. The biggest pain on the VR cooling system is to change the pump, you have to drop the motor on the passenger side (the pump is right next to the passenger side unibody rail)
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