Roll Bar

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  • 619E30
    E30 Mastermind
    • Feb 2010
    • 1753

    #1

    Roll Bar

    Was thinking of making a roll bar for my e30. What kind of steel should I use? Thickness?
    Originally posted by audiquattrot
    bimmers b4 b*tches....remember that.
    1990 Alpinweiss 325i - secret 500whp build
    2000 Audi S4 B5 Laser Red
    1990 Nissan 240sx - Drift Missile
    2006 CBR600RR
  • Dyno4mance
    Grease Monkey
    • Feb 2008
    • 345

    #2
    1.75" diameter x .095 wall DOM (drawn over mandrell)







    2.7L M20 11:1 COMP 195 whp Dyno Dynamics 2380lbs

    Comment

    • 619E30
      E30 Mastermind
      • Feb 2010
      • 1753

      #3
      That's exactly what I want to do but a bolt in
      Originally posted by audiquattrot
      bimmers b4 b*tches....remember that.
      1990 Alpinweiss 325i - secret 500whp build
      2000 Audi S4 B5 Laser Red
      1990 Nissan 240sx - Drift Missile
      2006 CBR600RR

      Comment

      • Jesse30
        No R3VLimiter
        • Jan 2007
        • 3936

        #4
        you're building? meaning welding and all??

        Comment

        • 619E30
          E30 Mastermind
          • Feb 2010
          • 1753

          #5
          Originally posted by Jesse30
          you're building? meaning welding and all??
          Yeah, welding, bending, and installation
          Originally posted by audiquattrot
          bimmers b4 b*tches....remember that.
          1990 Alpinweiss 325i - secret 500whp build
          2000 Audi S4 B5 Laser Red
          1990 Nissan 240sx - Drift Missile
          2006 CBR600RR

          Comment

          • JasonC
            Site Manager
            • Aug 2006
            • 14451

            #6
            Go to your local hardware store and buy some pvc pipe.

            1992 BMW 325iC
            1978 Chevrolet Monte Carlo
            1965 Chevrolet Corvair Monza 140hp

            Comment

            • 619E30
              E30 Mastermind
              • Feb 2010
              • 1753

              #7
              Originally posted by JasonC
              Go to your local hardware store and buy some pvc pipe.
              What would I need that for? If your not trying to make a joke
              Originally posted by audiquattrot
              bimmers b4 b*tches....remember that.
              1990 Alpinweiss 325i - secret 500whp build
              2000 Audi S4 B5 Laser Red
              1990 Nissan 240sx - Drift Missile
              2006 CBR600RR

              Comment

              • Jesse30
                No R3VLimiter
                • Jan 2007
                • 3936

                #8
                to make the template. make sure its the real hardened pvc though. the other stuff will melt totally when your welding and cause you to blow holes through the material.

                Comment

                • 619E30
                  E30 Mastermind
                  • Feb 2010
                  • 1753

                  #9
                  Originally posted by Jesse30
                  to make the template. make sure its the real hardened pvc though. the other stuff will melt totally when your welding and cause you to blow holes through the material.
                  Why do I need to make a template. I was just going to get the dimensions and then just bend the tubing
                  Originally posted by audiquattrot
                  bimmers b4 b*tches....remember that.
                  1990 Alpinweiss 325i - secret 500whp build
                  2000 Audi S4 B5 Laser Red
                  1990 Nissan 240sx - Drift Missile
                  2006 CBR600RR

                  Comment

                  • Jesse30
                    No R3VLimiter
                    • Jan 2007
                    • 3936

                    #10
                    no no no, thats all wrong. you want to use the pvc pipe to start. you get your dimensions made with that. you can weld the pvc piping, just get your heat and wire speed settings right and you'll be fine. you'd rather mess up with pvc than your expensive piping.


                    i've welded the pvc a hundred times in my autoshop class doing roll bars for our VARA series 510 race car.

                    Comment

                    • Stephen
                      Шлем ишака
                      • Aug 2008
                      • 10774

                      #11
                      Yea me and jesse did some bracing with PVC back in the good ole days. I dont have that car anymore but we had front and rear braces and just a simple headache bar. Never went full on rollcage though

                      Comment

                      • HarryPotter
                        No R3VLimiter
                        • Jan 2010
                        • 3642

                        #12
                        Originally posted by Jesse30
                        no no no, thats all wrong. you want to use the pvc pipe to start. you get your dimensions made with that. you can weld the pvc piping, just get your heat and wire speed settings right and you'll be fine. you'd rather mess up with pvc than your expensive piping.


                        i've welded the pvc a hundred times in my autoshop class doing roll bars for our VARA series 510 race car.
                        This guys not full of shit either, I've seen his work personally in PERSON personally. The key is getting the heat just right. People will tell you ah nah man you're a dumbass for using PVC pipe. But don't knock it till you see it in person.


                        "Its preparations are concealed, not published. Its mistakes are buried not headlined. Its dissenters are silenced, not praised. No expenditure is questioned, no rumor is printed, no secret is revealed."

                        John F. Kennedy

                        Comment

                        • 619E30
                          E30 Mastermind
                          • Feb 2010
                          • 1753

                          #13
                          Well we have a lot of tubing in our metal shop at school, so messing one up isn't a big issue , but can you seriously weld pvc?
                          Originally posted by audiquattrot
                          bimmers b4 b*tches....remember that.
                          1990 Alpinweiss 325i - secret 500whp build
                          2000 Audi S4 B5 Laser Red
                          1990 Nissan 240sx - Drift Missile
                          2006 CBR600RR

                          Comment

                          • Danny
                            Moderator
                            • Feb 2008
                            • 14217

                            #14
                            Yes of course you can, wtf? I used it on the turbo car for charge pipes.

                            Comment

                            • IminDiegoTriick
                              E30 Mastermind
                              • Oct 2009
                              • 1564

                              #15
                              I would go to a professional. My brother at Rev'd Up Kustomz in OC will get you hooked up.


                              Fast life fuck slow..Low life for life
                              Let the mix flow..Let the night flow
                              I'm so gone ✗ ♥ O

                              Comment

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