Awesome BMW Manufacturing videos

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  • CorvallisBMW
    Long Schlong Longhammer
    • Feb 2005
    • 13039

    #1

    Awesome BMW Manufacturing videos

    I stumbled on these while looking at some manufacturing vids on youtube (I'm a manufacturing engineer - total geekout time for me!) and I thought I'd share.

    Here's a video of the S54 being built. Consider that this was shot 15 years ago


    Now watch the video of the next-gen 2016 7-series being built. Notice how few people are involved in the actual assembly compared to just 15 years ago!


    A lot of people might say, "Wow, it's all done by machines. What about all those jobs? How are people supposed to work when it's all done by robots? Well think about this: it takes an army of people to design, build, program, and maintain those robots. Same with the conveyor systems, and the presses, and the CNC routers, and.... you get the idea. As manufacturing evolves, the amount of labor required to build a product usually goes down, but not as much as you would initially think. Most of the employees who used to make (as an example) spot welds by hand, are now in charge of the spot weld robot. They didn't loose their job, they just took on a new one.

    Anyway, all my work/geek stuff aside, here's some more cool vids:

    4-Cyl non-turbo: check out the autonomous parts delivery cart at 7:05! (note to self: build robot to hand me tools while laying on my back under greasy e30)


    Here's the head being assembled on a (I think) N20:


    Here's an m52TU. Check out the automated visual inspection at 4:45
  • cncmastr
    Wrencher
    • Mar 2010
    • 206

    #2
    Amazing! I loved seeing the S54 being built!
    E30 | E46 | E53 | F31

    Collection of my DIY Guides here

    Comment

    • our guile
      Member
      • Mar 2013
      • 93

      #3
      Great videos. Thanks for sharing!

      Comment

      • Axxe
        No R3VLimiter
        • Aug 2004
        • 3355

        #4
        What are the chances that's my S54 being built? Early production (07/01).


        Keep it slideways!!

        Comment

        • TobyB
          R3V Elite
          • Oct 2011
          • 5170

          #5
          Well, also consider that the S54 was a low- volume engine compared to the M54, and that
          it was supposed to be the hot schniznit, so they wouldn't have automated it to the hilt...

          Plus, Hans is certainly showing off, no? No hair net? jeez, dude, one hair in the bottom
          end, and ... ewww...

          very cool!

          t
          now, sometimes I just mess with people. It's more entertaining that way. george graves

          Comment

          • BraveUlysses
            No R3VLimiter
            • Jun 2007
            • 3781

            #6
            BMW has a TON of these videos on youtube and they're fantastic

            Current 3 series production (2014)


            i3 Production
            https://www.youtube.com/watch?v=pa5_...dex=12&list=WL

            i8 production
            https://www.youtube.com/watch?v=hyKRC_bqMvw

            Comment

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