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Total Rear Suspension Overhaul (56k killer)

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    Total Rear Suspension Overhaul (56k killer)

    Well, I finally got around to a project I've been wanting to do for a couple of years now, I did a complete rear suspension overhaul. I already had a Ground-Control setup with Bilstein Sports and ST sway bars. Here is a list of the new parts:

    Powerflex urethane subframe bushings
    Modified subframe for adjustable camber and toe
    New rear springs from G-C
    H&R height adjusters
    reconditioned and reinforced trailing arms
    reconditioned axles

    I was supposed to have urethane trailing arm bushings and upper rear swaybar reinforcements, but thanks to repeated screwups from someone, I never got the parts. I think they will make it right on my next order.

    What it looked like before...gotta love the salt:


    One of the used trailing arms I bought (off of a California car)


    One of the trailing arms cleaned off. I was going to sand them down and repaint them with some POR-15, but they were in such good condition, I just did a really quick job and painted up to where the axle hooks in.


    This is one of the sway bar mounts reinforced with the metal triangles that ST provides with the bars.


    Here are the axles I got off of an M3 in Las Vegas with only 100k on them. The top one is after I cleaned it and the other one is what they looked like before (still pretty clean)


    Here's the car in the garage all torn apart...


    EVERYTHING torn out from underneath...


    My buddies putting the differential back in...


    Shot of the left side


    Shot of the right side


    Here you can see how small the camber is with the modified subframe


    Afterthoughts:
    I like the H&R rear adjusters SOOOO much better than the G-C, they are a much better design. They flare out towards the bottom, because the nubs on the trailing arm flare out. There is also a much larger surface area at the bottom to distribute the load better...unlike the G-C ones that in combination with WAAAAY to soft of spring rates broke the nubs off. With the new H&R adjusters, the G-C 2.25" ID springs don't fit around them. I chose to get a taller spring at the same time and went with 2.5 ID, 500 lb./in., 6" length. In that last picture, the adjusters are all of the way down.

    The subframe adjustments are sweet as hell. Looking at pictures, you can't really appreciate how well it works until you actually have stuff put together and you turn that wrench yourself. Sorry, I didn't get pictures of it, but Gustave has great pictuers here: http://www.e30m3performance.com/inst..._sub/index.htm

    The rubber trailing arm bushings probably won't be replaced with urethane because it's just a hell of a lot of work to remove everything again, and they were in decent condition anyway. I'm going to order some upper subframe reinforcements soon though, probably from SBI, what was their website again?

    All of that money I dumped in really pays off, I seriously have a really difficult time breaking the rear loose in the corners. That's all for now, sorry for the long ass thread.[/b]
    -Brandon
    '86 325es S50
    '12 VW GTI Autobahn DSG
    '03 540i M-Sport (sold)
    '08 Jeep SRT-8 (sold)

    For sale:
    S50 TMS chip for Schricks

    #2
    OMFG sooooo much rust. Seriously. That much rust on the suspension is scary lol.

    Nice rice can
    Tenured Automotive Service Professional - Avid BMW Enthusiast

    Vapor Honing & E30 ABS Pump Refurbishment Service
    https://mtechniqueabs.com/

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      #3
      Seems more like a post for tech, rather than member's rides. oh well, :up: for the pics.

      Comment


        #4
        :up: :twisted: betcha can't wait till your next auto-x eh. Do you eyeball your new adjustsments or the alignment shop takes care of that? Looking good, someday I'll get to tackle this shit and perhaps go a bit more extreme :P

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          #5
          Did you jack the rear on the frame rails or what? And what did you put in front of the front wheels? Im always unsure when I do stuff like that.

          I bombed Korea every night.

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            #6
            Originally posted by Werksmini
            Did you jack the rear on the frame rails or what? And what did you put in front of the front wheels? Im always unsure when I do stuff like that.
            Tenured Automotive Service Professional - Avid BMW Enthusiast

            Vapor Honing & E30 ABS Pump Refurbishment Service
            https://mtechniqueabs.com/

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              #7
              :roll: I see a fork lift , Who's heap is that?
              https://www.facebook.com/BentOverRacing

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                #8
                Originally posted by M-technik-3
                :roll: I see a fork lift , Who's heap is that?
                Forklift? That was rolled over by hand :P

                Eurospeed88's old car, after it was wrecked.

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                  #9
                  Jordan is that your car on it's side or someone's parts car...

                  Comment


                    #10
                    damn that was rusty! I didn't clean mine as much as you did (mostly because it was in good shape, and it's just going to get covered in mud).



                    btw you're soo lucky to have a helper putting that diff back in.. doing it by yourself is a PITA! I dropped mine on my fingers
                    Build thread

                    Bimmerlabs

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                      #11
                      Originally posted by LikeCDoos
                      Jordan is that your car on it's side or someone's parts car...
                      It's Josh's old car... the video of us flipping it over is in the videos section.
                      Tenured Automotive Service Professional - Avid BMW Enthusiast

                      Vapor Honing & E30 ABS Pump Refurbishment Service
                      https://mtechniqueabs.com/

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                        #12
                        Originally posted by Jordan
                        Originally posted by LikeCDoos
                        Jordan is that your car on it's side or someone's parts car...
                        It's Josh's old car... the video of us flipping it over is in the videos section.
                        I remember seeing that awhile ago, just couldn't remember where.

                        Comment


                          #13
                          Seems more like a post for tech, rather than member's rides. oh well, for the pics.
                          Yeah, I couldn't decide, but put it here because of all of the pictures. Besides, most of what I have to show off is under the car. :)


                          betcha can't wait till your next auto-x eh. Do you eyeball your new adjustsments or the alignment shop takes care of that? Looking good, someday I'll get to tackle this shit and perhaps go a bit more extreme
                          I'm psyched as hell to get back to autocrossing. It's been a couple of years that stuff has been broken in the rear and was waiting to get all of the parts before I fixed anything. Hopefully I'll get some dedicated autocross wheels/tires this year though. I just eyeballed the adjustments, I haven't really had the time to carefully check it yet though.


                          btw you're soo lucky to have a helper putting that diff back in.. doing it by yourself is a PITA! I dropped mine on my fingers
                          Yeah, actually half the time there were 3 of us. Those two moving it around and me steadying the jack. It took us a while to figure out why the diff-subframe mounting points were so far off, ended up just that the side bolts that hold in the subframe had it pulled too far forward. That sucker's heavy.
                          -Brandon
                          '86 325es S50
                          '12 VW GTI Autobahn DSG
                          '03 540i M-Sport (sold)
                          '08 Jeep SRT-8 (sold)

                          For sale:
                          S50 TMS chip for Schricks

                          Comment


                            #14
                            I like your wheels
                            Vancouver Portrait Photographer

                            E30 M3 Wallpapers

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                              #15


                              are those two blue lines for the brakes?
                              ________
                              SUZUKI BOULEVARD M109R
                              Last edited by ///M42 sport; 04-30-2011, 04:43 PM.
                              Renting my rear wheel bearing tool kit. SIR
                              http://i25.photobucket.com/albums/c5...ps6debf0b0.jpg

                              Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.

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