Announcement

Collapse
No announcement yet.

project daily driver

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

    more maintenance

    So a few weekends ago I came across an interesting situation: I could not turn the key past position II. Buddy came by and towed me home.

    The next morning I looked in the manual for any clues as to what to do and aside from inserting the wire/pin trick in the hole on the face of the lock cylinder face, there was nothing. Using the wire would not help me as I could only rotate the key 45 degrees, not the needed 60.

    Off to the junk yard...picked up an entire 'module': the ignition bracket, the lock, key....all of it for $45.00

    Dropped it off at a reputable locksmith with one of my original keys and he matched it. $35.00

    Went to the dealer and bought a ignition module screw with shear-away head: $10.00

    (sorry for the blurry)


    Later that evening it was time to swap out the entire thing:

    Remove everything to gain access: the plastic cover under the steering column, the lower plastic cover that wraps around the steering column itself. Carefully un-clip all of the plugs that are mounted on the steering column shaft.

    Also, another thing to note, is the way the steering column shaft is attached: via a slotted clip, a washer and a spring. The clip you can remove with a screw driver, but you will have to work at it carefully so as not to slip and stab yourself in the leg, or damage the splines on the steering column shaft.

    Once the circlip is removed, the washer will pull out, and the spring will slide out.



    Look up at the ignition module:





    ...And locate the tamper-proof screw to be removed:




    Use a drill bit and an easy-out to remove that screw:



    Using the easyout should not be too complicated since the screw never gets really tight in there. The head shears away before you even start to think about torquing down on it.


    Re-assembly is pretty straight forward. The only thing to be careful of is the screws of the wiper and signal stalks. The LONGER screw is for holding on the cruise control module on the bracket through the wiper module.

    This should take about an hour to do.
    Hope this helps. :)

    Comment


      Awesome transformation. Congrats on your attention to detail.

      Comment


        Thanks Trent.
        I enjoy the detail. If I were to do it all over again I would have done things more slowly and taken more time...maybe go into more detail with the car itself.

        So far we are up to 155,400 miles and not a single problem aside from the issues described in there with the 'wear' items.



        This morning I replaced the antenna mast, and placed in a new Air filter.
        Turn key
        'Chug chug chug chug....'
        Vroooooooom (on the way to the office) :)

        Comment


          My George Graves Voltmeter: Installed and working!! :D





          Comment


            Wow, nice read.........car came out nice, looks new!
            www.ar15.com

            Comment


              Nice car rodrigo, very clean! Or should i say belo carro que tens ai?
              Originally posted by kendogg
              Don't know, but the E90 wasn't designed from the ground-up intending to be a racecar like the E30 was.
              OG RACECAR

              Comment


                awesome thread, what other plans do you have for it?
                Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.

                Originally posted by Wh33lhop
                VANOS: sometimes you just need to go full retard.

                Comment


                  Thank you Vamped.

                  Trackjunkie, The plans for now is to just enjoy it for what it is: a fun car to drive. Although my initial intent when I bought the car was to drop it and make it aggressive, i got swayed because I really enjoyed the fact that in stock form it was a hell of a lot of fun to drive, everything worked as intended in OEM form and replacement of parts was easy...just go to the dealer or the Euro parts store down the road.

                  M42Power: Thank you.
                  Obrigadissimo pelo compimento no E30. Vejo que es de Lisboa, e o nome nao me e estranho, mas como nao tenho frequentado o forum Portugues nao estou a fazer a ligacao. Peco desculpa.

                  Comment


                    Sou do e30.pt aquilo tem tado offline há muito, entao vim me implantar aqui. Grande forum este
                    Originally posted by kendogg
                    Don't know, but the E90 wasn't designed from the ground-up intending to be a racecar like the E30 was.
                    OG RACECAR

                    Comment


                      Entao boas vistas. Existe muita informacao por estes lados...malta com muita experiencia.

                      Pena aquilo do E30.pt....eu por acaso gostava bastante daquele forum e gostava da malta que o frequentava. Tambem ouvi dizer que aquilo ia resuscitar-se, mas ainda nao aconteceu. Vamos vendo.

                      Fica bem :)

                      Comment


                        Looks great. Is the voltmeter basically plug and play?
                        sigpic
                        January 2012 COTM

                        Comment


                          Originally posted by robrez View Post
                          Looks great. Is the voltmeter basically plug and play?
                          essentially yes. the instructions are very well explained. there is a provided fuse that is wired in-line with the volt 'meter' (gauge, really)

                          It already helped me diagnose a bad battery since it was installed before we had the media-hyped winter storms in the Northeast. :)

                          Comment


                            Just an update. I will be driving to Carlisle this weekend with my father for a nice European car show day. I'm not sure I will have the car as nice as I'd like it to be in time for Saturday though. I'm trying...only so much time in the day.

                            This morning I got up and installed a new coolant level sensor. Very simple plug-and-play procedure. Hopefully this will eliminate the coolant warning from going off on the check panel.

                            I changed the oil and OEM filter, that was overdue by 300 miles. I guess a 3,300 mile interval is not too bad once in a while.

                            Removed the lip spoiler and sanded to prep for another coat of paint so it looks brandy-new :D

                            Removed both door cards, re-sprayed the map pockets, and installed the plastic sheeting/ humidity barrier on the door structure. Re-stapled the door card lining back on and in place, and replaced the plastic pop-rivets that were broken. Door panel fits nice and tight all around and I noticed a but less fogging up today...it was raining on the way to work. This may well be psychological.



                            Still have to install the plastic humidity barrier in the rear passenger area, wipe down the interior, wash, touch up (leading edge of hood :() , polish, wax.


                            PS: I'll have to re-link these pictures.

                            Comment


                              Thanks for making that voltmeter video. Looks great!
                              Originally posted by Matt-B
                              hey does anyone know anyone who gets upset and makes electronics?

                              Comment


                                Originally posted by george graves View Post
                                Thanks for making that voltmeter video. Looks great!
                                Thanks for making them for us...by us I mean the guys overseas as well. I was emailing back and forth with one of them Monday and he's really happy with his. He claimed the fit and finish to be top notch. I agree...the fit and finish of the Voltmeters really is excellent.

                                Best of all, people think it is an OEM accessory.

                                Thanks again George.

                                Comment

                                Working...
                                X