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Pitchblack Motorsports Rally e30 318i (now with M50) - and some Porsche 924S stuff.

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  • irish44j
    replied
    Ok, guess I'll do some updating.

    Susquehannock Trail Performance Rally (STPR). Our first multi-day rally, and one of the major ARA national events with all the top drivers and teams there (Higgins, Pastrana, etc).

    We drove up and spent all day Thursday (~10 hours) driving the stages at 25mph in Steve's 4Runner. A long, boring day and about halfway through everything started looking like we had seen it 10 times already. STPR's stages have some cool features but for the most part are very similar to each other other than the first two Waste Management stages (rough and twisty) and the last one Mine Hole (very fast, 24 miles long, and flowing).

    Our start position for the rally was 33rd, right behind the very quick 318ti that Adam Noyes and Kelsey Stone drive. The rally started on the WM stages, whcih we've run at the Winter Rally twice so we know it a bit. But this time it was mostly dry, faster, and extremely rough. We actually put up some decent times here (compared to other cars that beat us badly on the higher-speed stages), once again proving that my driving and car are better suited to tight/technical stuff more than high-speed stuff. No surprise there.

    After the WM stages was the spectator stages, the Super Special, at the fairgrounds. There are basically a pair of head-to-head rallycrosses. On the first day they let us pick "grudge match" opponents so we and Dan Downey (in his 325i) matched up. As the start was in a deep grassy area, we switched to our Maxsport mud/grass tires on the rear to offset Dan's power advantage. As expected they hooked up well and both runs we beat Dan off the start line. I drove very aggressively and on one run we beat Dan and Kevin handily and on the other run it was a lot closer. So, a bit of bragging rights in front of the crowd - but not really, as you'll see later.

    Finished Day 1 with no damage at all other than some dents in the rear exhaust pipe from the big rocks on WM stages. Day 2 was a much longer day, with about 12 total stages. These stages moved to mostly smooth, high-speed logging roads that almost all had a wall of rocks on one side and a sheer drop 100' down into rivers on the other side. Also full of "no cut" turns and trees right on the edges of the road. Basically no room for error, and I took it pretty easy - intending to finish the event rather than push it too hard and make a big mistake at our first STPR. As the day went on we chugged along with no major mistakes, not setting any records but we were basically faster than cars we were seeded ahead of (for the most part) and slower than cars seeded ahead of us. So we ran about as everyone expected to. Again no damage to the car, though we saw a number of other cars badly damaged, and Noyes/Stone blew a hole in their M42 engine which was sad to see (they had won the first regional rally).
    There was another super special that evening, and in the dark we got matched up against Percy Lopez in his STi. His codriver bet Jim money on the result, which made me laugh (300hp AWD vs. 140hp RWD). But what the hell, we had finished the rally so I went full-out on the super special, throwing the car against berms and ruts harder than I've ever done before. And somehow....we beat them. And by a decent margin no less. So that was a fun way to finish a successful event.

    We had a great time seeing a lot of the "rally family" out there, went out for drinks 3 out of the 4 nights at the local watering holes, and met a lot of new people. While Black River last year was a laid-back event in a small town, STPR is really quite the motorsports "festival" of sorts, with thousands of fans out watching, the national teams there (Subaru with their huge tow rigs and giant pit setups). Our crew (Stephen Nichols, Amanda Pemberton, Mike Seitz, and Justin Roth) did a great job - and assisted Downey and Kevin as well, who didn't ahve a crew with them for this event.

    STPR is two separate regional rallies. For the first (Sherwood Forest Rally) we finished in 23rd place out of 31 regional-level cars that started. Dan Downey and Kevin Brolin drove their e30 to a Production 2WD class win (13th overall) - very impressive - and also went huge over the spectator jump.

    For the second rally (Finger Lakes Rally) we finished 14th out of 27 regional-level cars that actually ran it (many cars that had wrecked or broken the first day didn't start the 2nd rally). Soemthing to be said for not crashing or breaking. Downy once again cleaned up with an 11th place performance and winnning his class again. e30 power!
    Also a shout out to our friends Adam Kimmet and Adam Moore (winning the NA Open 4WD class both days), Jon Kramer and Jason Smith right behind them, and Paul Ferreira and Ozgur Simsek winning the Open 4WD regional on Day 2, among others.
    Also, if You'd like to watch vids of any of this (super special or full stages) here is our team video page!










    Last weekend, we had a 2-day rallycross locally (two separate events). Day 1 I switched fromt he M3 rear springs to soem stock IX springs in order to do some testing. The car was sloppy early as I learned the softer rear end and I lost a bit of time and couldn't quite catch up, finishing 3rd in a 12-car class just over a second out of first. Decent showing, as DC Mod RWD class is getting super-competitive with any of about 8 drivers able to win any given event.

    Second day I was the first car on course, and disaster - missed a gate near the beginning as the pointer cones could not be seen in the tall grass and I missed the gate entirely. Dammit. Down 12 seconds after one run. Previous event winner Stephen Nichols did the same thing at the same gate the next run. So for the rest of the day he and I drove all-out trying to play catch up. By the end of the day both of use had clawed back from the bottom (11th/12th) to 4th and 5th position. But knowing that this would be a "drop" event for me and not wanting to get "slop points" that would bump my start position up for future events, on my last run I crossed the start line, stopped, watied 20 seconds, and then drove the course (intentionally). This bumped me down to 8th place and lowered my total season points, meaning the next event I'll start 5th in class rather than 1st or 2nd. This is important, especialy when there is tall grass on course and/or the water truck is used to reduce dust. We'll see how this strategty works out.
    So....that's about it for that. Haven't done much to the car other than some suspension changes (will talk about those next week), and the East Coast Championships is coming up in 3-4 weeks, hosted here , so taht will be fun.

    I'll fill this post back in with more pics when I get a chance!

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  • dasmanschaft012
    replied
    Originally posted by irish44j View Post
    needless to say, we carry a couple spares in the race kit now :-?
    I would reccomend replacing with bolts and locknuts and locktite, just dont tighten too hard

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  • irish44j
    replied
    Originally posted by dasmanschaft012 View Post
    My car has been towed home twice in my ownership.

    This was one of those tows.
    needless to say, we carry a couple spares in the race kit now :-?

    Leave a comment:


  • dasmanschaft012
    replied
    Originally posted by irish44j View Post
    Also one of the c-clips for the shift linkage was missing so the rod wasn't secure in the bottom of the shifter....happy that didn't fall out!
    My car has been towed home twice in my ownership.

    This was one of those tows.

    Leave a comment:


  • irish44j
    replied
    We competed in the Susquehannock Trail Performance Rally (STPR) last weekend. We weren't terribly fast, but we completed every stage, did no serious damage to the car, and had a great time seeing our "rally family." I'll do a complete recap in a few days when I get a chance, but in the meantime here are a few pics to tide you all over (more interesting than my babbling anyhow!)



    Matt Stryker photo


    Tim McBride photos




    Evan Sanders photo


    Up against Dan Downey in the Super Special Stage friday evening
    Last edited by irish44j; 06-06-2017, 06:48 PM.

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  • irish44j
    replied
    So some quick updates as we are now only a few days from leaving for Susquehannock Trail Performance Rally (STPR)!!

    First....we finally had a DC rallycross last weekend after 2 months of weather delays. It was great weather, and a great turnout. Mod RWD was strong as always, and PR 3-time champion Shawn Roberts joined our class for the day as well since he had to safety steward the opposite run group with a bunch of people off at the Ohio Forest Rally.



    Andy Thomas set up an awesome course (very 2WD-oriented) with Adam Kimmett at SOFR. Adam tends to like more wide-open courses and Andy likes more technical detail, as do it.

    Anyhow, long and short of it is that it was a shootout all day between half the class. In the end, Stephen Nichols pulled off the win in his 325i - beat me by 0.7 seconds....all attributed to an ill-advised 1st gear downshift on one of my late runs that threw the car out of sorts and picked up a cone. Figures....I was trying to pick up time and I lost time on that.

    I actually beat Shawn by less than a second as well, which is pretty rare. Shawn picked up 8 or 9 cones all day (I had 1 or 2 and Steven had 2 or 3)....so that tells you how fast he is in the Miata that he almost won despite hitting a lot of cones.

    Anyhow, car felt good and ready to go to STPR I think :)









    Except for a few things....so let's review those real quick:

    First, spray-bombed some weaves before mounting up the new DMacks for STPR





    Then, did a bunch of work on the WRX that it was sorely in need of. I forgot how little fun it is to work on this car (because the e30 is so easy)





    Then took my fire extinguishers to get re-certed (required annually for rally)



    Then had my driveway taken up for two days while some guys put a new roof on my house....



    Then Jeff Geier rode his motorcycle down from Maryland to give me a spare e30 battery cable.....



    ....which I needed to extend my stock setup to finish up the kill switch. I woudl have liked to use compression crimp fittings, but time didn't allow it so just used a distro block splice instead. After, it is wrapped with adhesive industrial-thickness shrink wrap as well as plastic wire protectors....it's not going anywhere, hopefully..



    had to do a lot of wire routing. Not much fun with this heavy 00 gauge stuff!







    Also a few other little things that I didn't take photos of: Added some fuel pump protection under the car (more specifically, the line itself which is the lowest part), cleaned out the interior, made a few little changes to the trunk/gear setup, re-labeled some of the dash switches, removed our SCCA banner and numers in prep for ARA/STPR stuff, and a few other little things.

    Almost packed up, early, which is nice..



    Finally, put the new wheels/tires on the car. And now time to clean up...

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  • irish44j
    replied
    Today we went out to the super-secret Pitchblack Garage (aka a corporate fleet garage that we borrowed) to do some work and swap out the transmission and its crunchy 2nd gear syncro with one of my spares G240 units, as well as a new clutch.

    It's nice working on a lift! The car on the right is Amanda's rallycross e30 that she was doing a bit of work on as well.





    dropping some dirt


    hard at work with Jim


    Everything came apart fine other than the shift carrier "bitch clip" being a total bitch, and getting to one of the starter bolts (my arms scraped to hell trying to get in there)

    Transmission out:


    And old and "new"


    Nick and Josh stopped by too..


    Interestingly, I put the old clutch in there 6 years ago and it was used at the time. But still looks like it has a TON of life left on it....guess dirt isn't too hard, especially with a low-power engine....



    Anyhow, put new clutch in and everything back together. Smooth as butter.

    Two things we did find: First, the guibo needed to be replaced, so I just ordered a new one. Looks like it was damaged last year when the driveshaft bolts came loose (if you recall) during an event.

    Also one of the c-clips for the shift linkage was missing so the rod wasn't secure in the bottom of the shifter....happy that didn't fall out!

    So that stuff will be replaced soon. All is well that ends well, right?

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  • irish44j
    replied
    So with constant rain, our scheduled 2-day rallycross was postponed, so I've had a couple days to do stuff.

    It's a shame, too, since our new Maxsport mud tires just came in from the UK, along with a new set of DMacks which we will use at STPR in 3 weeks.

    Also a set in here for Josh Sennett




    Yeah, meaty!


    Also in the mail, new plates for the tow rig. My wife wanted her customized plates back for her new vehicle, lol



    With it raining, had to add some shelter to do some work to all three of my cars...



    Then got down to finishing the wiring and stuff on the Sequoia for the lights

    Lots of wire (btw, great ebay seller sent me this quality wire (400 feet of it) for like 25 bucks....and it's really good wire with excellent insulation)

    Also a bunch of connectors and switches and stuff off Amazon.


    Then ran a bunch of wire (the rear lights wiring went through the rack rails, and I ran it all down the A-pillar under the weatherstripping, and made a panel for the switches



    You might notice that I put the "big" ebay bar (from the rally car) up on the truck rather than the smaller lights I had gotten and put there initially...



    So, there's a lot of light now...and this is just the roof lights.



    And the rear floods



    That all taken care of, I moved the new smaller LED bars to the rally car top bar.





    So that's it for the moment. Tomorrow we plan to change out the transmission, which has had a crunchy 2nd gear syncro on downshift that has been annoying for a while. Will swap in one of my spare G240s and see if it's better....

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  • TeXJ
    replied
    Thanks!

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  • irish44j
    replied
    for the lights, just look up "18W LED work light" on ebay. There are about 5 different "brands" but they're all the same. You can buy them in sets of 2, 4, 6, or 8.

    the ramps are here (though it looks like the $20 discount I got may not be available any more)

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  • TeXJ
    replied
    Links to lights and rack/ramp?

    Leave a comment:


  • irish44j
    replied
    So this isn't so much about the car as it's "new" (aka formerly my wife's) tow rig. I got her a late-model CX-9 that she really likes, so the Sequoia is all mine now. So time to have some fun...

    Ok, so this is not my idea, but unless you follow Chris Nonack's RX-7 rally thread you likely didn't see what he did for a super-budget whole-roof cargo rack on The Chief. So I did the same thing, except with more customization. I'm sure we're not the first to do this, but figured might as well do a little write-up anyhow.

    Anyhow, was looking for a good full-roof rack and/or basket to mount things like lights, carry tires, etc on the tow rig Sequoia. There are basically three options:

    1. Off-the shelf or manufactured racks, which run from about $150 (for smaller aluminum baskets) to about $1500 for the nice ones (Bajarack, etc).

    2. Buy materials, weld them together, make rack. I priced out various types of tubing (square and round) locally and was looking at about $200+ for materials (nothing is cheap in this area).

    3. What Nonack (and I) did:

    On ebay, there is a seller called discount ramps. They sell trailer ramps, pickup truck ramps, etc. In particular we're looking at the "triple-folding steel ATV ramps - long"

    They're 72" and as the name suggests, they are hinged so as to fold up. When laid flat they look like this - though I'm not sure how you walk up them or ride your ATV wearing stiletto heels....



    and this


    The good part is that on ebay, you can pick these up for $99 SHIPPED (not bad for 50lbs of steel). Yeah, it's made in China stuff, but it's good enough for our purposes here. Also they arrived in 2 days, which is pretty good for free shipping from Wisconsin to Virginia...

    When Chris made his, he just folded them out flat and seam-welded opposite of the hinges to make a rigid rack, and used U-bolts to attach it to his Suburban's stock roof rails.



    The Sequoia's roof rail spread is a bit narrower (by about 3-4"), and I didn't really want any overhang on the sides. I wanted the side rails of the rack to sit directly on the OEM roof rails (I may make bolt-in feet eventually, but this is good for now).

    So I cut the three sections apart, and removed two of the longitudinal rails (which you can see in Chris's picture above), and basically welded everything back together in my usual less-than-beautiful style. This has the added benefit of knocking 8-10lbs off of the weight of the rack without really sacrificing any strength

    I didn't take any "in progress" photos, but here's the end result. Alignment of the ladders is a bit off since originaly everything was pre-tensioned. This is as close as I could get everything using some ratchet straps and clamps.


    Did some cleaning up of welds, smoothing out the cut-off hinges, and added a piece of angle iron to the front to seal up the open fronts of the tubes other than a small hole for future wiring. Then with the 6-7 cans of dark red spraypaint that Pat Henry gave me a couple months ago for rally car work, I just blasted the whole thing with several coats.



    And mounted it to the OEM rails. Now the OEM rails have some front-to-rear curve to them (and the rack is perfectly flat) so I mounted the center of the rack down to the OEM rails, and then made some spacers for the front and rear to get the 3/4" or so I needed filled. These spacers are $1.99 for a pack of four at Home Depot....they are the rubber things that you put over the bottom of chair feet so they don't slide. Heavy duty rubber, just cut them shorter and drilled a hole..



    Also copying Chris, I used China and ebay some more by getting an 8-pack of 18w LED worklights (and two slightly nicer front flood/spot LEDs), all of it for about $60. Gotta love cheap stuff. But we've been using this same "brand" in a larger lightbar on the rally car for a couple years and it hasn't leaked and provides serious light output. So I think these will hold up well.

    You can see one of our rally car ebay light bars at the top of this pic, actually.

    The ATV rack conveniently had hook arms on one end to latch over a pickup truck bed. I bent them straight and they're great mounts for the rear lights. I also left the rear end of the rack tubing open so I can run my wiring through it to the front.



    Front lights were mounted to the upside-down angle iron I installed, which covers up/protects the bolt threads and hides them.



    And yes, my tilt-up Sunroof still clears by an inch or so :)

    So anyhow, here's the finished product (other than wiring all the lights, which I'll do next week). Not the fanciest thing around, but it's pretty much exactly what I wanted - cheap, fairly lightweight (40lbs or so), strong enough for my purposes (ramps are rated to 1000lbs supposedly), and low-profile unlike a lot of the roof baskets out there.







    Again, credit to Chris Nonack here on GRM for the original idea. All told, total cost was under $200 including lights, wiring, paint and some stainless hardware I bought to mount it with. (ok, I did get some nice switches to fit into my stock switch blanks in the dash, so that puts it over $200, but it could have been done with normal radio shack toggle switches or whatever.

    Also, because Virginia has silly laws about automotive lighting, needed to figure out some kind of covers for these things. So after thinking for about 10 seconds on that issue, and looking at the $5/each covers on ebay....I came up with the "almost free and not too cheap looking" solution:

    A scrap piece of coroplast leftover from another project....cut to fit the lenses (which have ridges around them, conveniently). Then, add one of the dozens of cheap harbor freight mini-bungees sitting around the garage...and, voila: removable covers that don't look too terrible. And now we're legal....and just remove them once I get across the border, lol...

    added bonus: people will think I have some kind of weird radar equipment all over my black SUV and that I'm in the CIA or NSA <img src="/media/img/icons/smilies/cool-18.png" class="smiley" alt="" />



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  • irish44j
    replied
    Originally posted by econti View Post
    I had no idea that you guys had any Escorts at all
    There are two or three Euro Escorts that I know of that do stage rally. I think they're all driven by Irishmen, lol. And all of them are very, very fast.

    We had the Escort in the US for about 15 years (80s and 90s), but it was a totally different car. FWD, crappy econobox for the most part. The ultimate entry-level car for students when I was in high school 25 years ago haha



    Jim Kelly did rallycross/rally a US-spec later Escort for several years an did fairly well before he crashed it...

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  • econti
    replied
    I had no idea that you guys had any Escorts at all

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  • irish44j
    replied
    Originally posted by 95maxrider View Post
    I'm loving the old Escort and Z, but that sucks about the tree!
    the driver of the Z (Greg Healey) has done over 200 stage rallies! That car specifically he said has done "about 40 rallies." I think they are towing to Oregon next week for one - they are running the full ARA championship series all over the country.

    We were putting up times virtually identical to theirs in NJ - though on stage that car is much faster.

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