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Castro Motorsport: Bar Legal S50 E30 M3

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    Castro Motorsport: Bar Legal S50 E30 M3

    So almost a year ago, Chris Castro received a call from our customer Alex, wanting to swap in an s50 or s52 into his '88 M3, which had been sitting in storage for 7 years. As usual we were up for the task, seeing that we had done a dozen 24 valve e30 swaps prior to taking on this project. Chris Castro spoke with Alex a few more times to iron out all the details of the project and his budget. Next, we scheduled a date to head up to Santa Barbara, meet with Alex in person, and tow his car back to the shop.

    Alex had purchased this car out of high school and enjoyed it for almost 3 years before having an overheating incident, which put the car out of commission. Knowing full well that the E30 M3 was getting harder to find due to its rarity, Alex made the smart decision to store the car at a relatives’ until he could put it back on the road. After looking at the cost of an s14 rebuild, Alex decided to go a different route. He wanted more power then what the M3’s original had to offer, along with a more reliable motor, with low cost maintenance. Well he definitely made the right choice, as the s50 and s52 motors are pretty bullet proof and offer a nice power-band for the lighter E30 chassis.

    When Chris and I met up with Alex, and pulled the car out of his aunt’s garage, we saw yet another M3 in need of a rescue! The original s14 was missing some parts after Alex's brother took it apart in an attempt to fix it. The motor had seized and was in need of a full rebuild. All the bushings and brake lines were in need of replacement. The paint was a bit dull and needed a polish. Needless to say this car was the perfect candidate for the project Alex had in mind!

    So the car made it's way down to our shop in North Hollywood, for an Extreme Makeover – Castro style! :woowoo:

    Specs on the car:

    Motor -
    Low mileage, s50b30 engine swap from a '95 M3
    Castro Motorsport Short Ram intake + Airbox
    s52 tubular exhaust manifolds
    Custom dual 2.25" mandrel bent exhaust built by Castro Motorsport
    Custom dyno tune for the listed modifications

    Drivetrain-
    Matching ZF310 5 speed transmission
    2.93:1 LSD
    F1 Racing Stage 1 clutch
    F1 Racing lightweight flywheel
    Ralco short shifter

    Suspension & Steering-
    Custom coil-overs - 650# (F) / 800# (R)
    Koni top adjustable shocks front and rear
    Ground Control Camber-Caster plates
    Ireland Engineering 22mm front/ 19mm rear swaybars
    Ireland Engineering polyurethane rear trailing arm bushings
    Ireland Engineering polyurethane rear sub-frame bushings - race compound
    Racing Dynamics front strut brace
    95 M3 Steering Rack
    Ireland Engineering polyurethane steering coupler

    New OE M3 offset control arm bushings
    New OE M3 sway bar links - front & rear

    Wheels & Tires-
    Staggered offset 17x8.5 BBS CH: et38 front with 20mm spacer, et15 rear no spacer
    235/40/17 Federal 595RS
    Brakes-
    Factory brakes
    New Pagid pads
    New Brembo blank rotors
    Ireland Engineering stainless steel braided brake lines
    Ate Superblue performance brake fluid


    On to the pics: (sorry for the poor quality)

    How she came





























    Last edited by e30polak; 01-23-2012, 03:44 PM.
    Check out Undr8d Empire on Facebook: www.facebook.com/Undr8dEmpireLlc

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    Scarlet V2 - #Project333Ti by @castromotorsport, @kingsautobodyshop, @bimmerheads, @hardmotorsport, @excel_motorsports & @mateomotorsports - http://www.r3vlimited.com/board/showthread.php?t=371356

    Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.

    #2
    Out with the old!








    Hey where did the motor go?
    :p





    Suspension work and reinforcements:




    Poly rear subframe bushings














    Poly rear trailing arm bushings







    Rear sway bar and reinforcements

    Sway bar tab BEFORE:



    Sway bar tab AFTER:





    Sway bar mounting surface BEFORE:







    Sway bar mounting surface AFTER:

    (Nut permanently welded, to prevent the usual issue with larger sway bars)











    New bar, with mounts, links and bushings







    Poly steering coupler and e36 steering rack

    Last edited by e30polak; 01-23-2012, 03:45 PM.
    Check out Undr8d Empire on Facebook: www.facebook.com/Undr8dEmpireLlc

    INSTAGRAM: @UNDR8D_EMPIRE

    Scarlet V2 - #Project333Ti by @castromotorsport, @kingsautobodyshop, @bimmerheads, @hardmotorsport, @excel_motorsports & @mateomotorsports - http://www.r3vlimited.com/board/showthread.php?t=371356

    Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.

    Comment


      #3
      Unfortunately I don't have anymore pics of the new motor installation, and some other bits, but here are some finished product pics!
















      Last edited by e30polak; 01-23-2012, 03:45 PM.
      Check out Undr8d Empire on Facebook: www.facebook.com/Undr8dEmpireLlc

      INSTAGRAM: @UNDR8D_EMPIRE

      Scarlet V2 - #Project333Ti by @castromotorsport, @kingsautobodyshop, @bimmerheads, @hardmotorsport, @excel_motorsports & @mateomotorsports - http://www.r3vlimited.com/board/showthread.php?t=371356

      Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.

      Comment


        #4
        Ahhhhh so fresh!

        Loving the air box...more info? Are they available for sale?

        Comment


          #5
          nice
          sigpic



          my build thread:http://www.r3vlimited.com/board/showthread.php?t=232324

          Comment


            #6
            Oh I remember this one...another great build gents.

            Comment


              #7
              Originally posted by Thrizzle View Post
              Ahhhhh so fresh!

              Loving the air box...more info? Are they available for sale?
              PM'd
              Check out Undr8d Empire on Facebook: www.facebook.com/Undr8dEmpireLlc

              INSTAGRAM: @UNDR8D_EMPIRE

              Scarlet V2 - #Project333Ti by @castromotorsport, @kingsautobodyshop, @bimmerheads, @hardmotorsport, @excel_motorsports & @mateomotorsports - http://www.r3vlimited.com/board/showthread.php?t=371356

              Your signature picture has been removed since it contained the Photobucket "upgrade your account" image.

              Comment


                #8
                Ahh Castro's fresh as always :up:

                Comment


                  #9
                  Wow nice work.

                  Comment


                    #10
                    nice!

                    Comment


                      #11
                      Was that the S14 I saw with the hole in the side of the block? That kid did a number to that thing! I could see straight through haha
                      sigpic
                      -Sean : 91 Calypso 325i : Castro Motorsports SoCal Spec E30 #33

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                        #12
                        Looks good fellas, I always love to see an S50/S52 replace an S14. :D
                        BimmerHeads
                        Classic BMW Specialists
                        Santa Clarita, CA

                        www.BimmerHeads.com

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                          #13
                          Looks good but why the offset difference on the BBS? Vs just using a small spacer? Is this for BBK ala e36 M3 brakes down the road?
                          https://www.facebook.com/BentOverRacing

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                            #14
                            great work and great pics. Build it Drive it!
                            sigpic
                            New website releasing soon www.gutenparts.com Guten Parts + Service | Facebook | Twitter
                            ____________________________________

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                            %20levent@gutenparts.com

                            ____________________________________
                            Ladies:
                            1998 E36 m3/4/5 1988 325i 1989 325iT

                            Comment


                              #15
                              Very nice rescue....the satin/unpainted finish to the Evo lip( and skirts?) are a nice touch.
                              -03/2005 E46 330D Touring 6spd(204hp/410nM) Sapphire Black/Naturbraun Sport...300k KM & 35mpg(mixed)

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