Project: GF Build (M42 Inside)

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  • LuckyHenriksen
    R3V Elite
    • Jun 2010
    • 4244

    #1

    Project: GF Build (M42 Inside)

    So a little introduction to this project:

    My lovely girlfriend Lindsey needed a car, and of course I steered her toward the E30 chassis. She found a '91 318i that fit the budget and picked it up. Unfortunately, it wasn't in the best condition, but it has ended up being very reliable for her, so I can't complain.
    That was almost 2 years ago. 2 years she has had to deal with the smelly, disintegrating, cloth interior, the clutch that is quickly going out, and general engine and suspension failures of a car that has gone every bit of 260k without a lot of proper maintenance. And she hasn't complained about it at all. In fact, she recently told me how much she "loved driving her fun little car".

    I think she deserves an upgrade.

    Problem is, I could never have her car for more than a day, she always needed it every day for school, internships, work, etc. So I decided the only way to build her a nice car would be to buy another one and fix it up over the course of a week or two, then trade her straight across. So that's what I did.
    This is that project.

    First, a photo of her washing the old car. Don't let the iX weaves fool you, the thing is pretty rough.




    Now, the new car. Another '91 318i with 150k and a blown head gasket. While this one still needs some work in the looks department, it has a clean vinyl interior, a lot less miles, and a stack of maintenance records. Also been a Cali car it's whole life until the current owner moved up here.













    The plan is:

    Engine top end refresh
    New headgasket kit
    Clean & surface cylinder head
    New exhaust mounting hardware from Turner
    Clean and paint parts
    A little powdercoat thrown in for good measure

    Suspension refresh
    New brakes all around (including pressure bleed)
    New control arms
    Bilstein sports/H&R sports (left over from my cabrio project)
    E90 drop hats
    New front wheel bearings
    Clean and paint parts

    Wheels and tires
    15'' iX weaves coated in gloss white
    Brand new Falken 512's all around in 205/50/15
    Spacers and stud kit from Motorsport Hardware, thanks Ryan!


    So here is the progress so far:

    First I dropped a set of wheels of at the powder coater. These were some iX weaves that came off one of my parts cars that definitely needed a new lease on life.



    They came back looking amazing. I am so stoked to have a red car on white wheels, one of my favorite color combos







    Got the car in the shop and onto the lift. Began disassembling the engine





    I haven't removed the cylinder head yet, as I am waiting on the cam lock tool to arrive.

    Got busy cleaning up the parts I had removed. Tossed all the hardware into the vibratory tumbler.



    Then set about cleaning the lower intake section and timing cover





    Then prepped for paint





    Good old wrinkle black



    A couple hours later I checked the hardware in the tumbler and found this



    Nice and clean. Switched to the polishing media and tossed them back in.


    Next I removed the suspension components that will be replaced.



    And set to work swapping springs around. The rear is finished, but I am waiting on new parts to reassemble the front.



    So in the meantime I set to cleaning and painting the components while everything was apart





    That is where I am at so far. I am currently patiently waiting a large order of parts from Blunt, as well as a few things from Turner and Motorsport hardware. Once I have all the components piled up on the shop floor this car should go back together in no time. Stay tuned!


    Bahama Beige E23 Project
    Bluebird Bus Conversion
    New Oregon Trail
  • bricel24
    Wrencher
    • Feb 2011
    • 273

    #2
    Nice start!

    I also see that you are from Sherwood. I got fam there and visit from time to time. Very nice area.

    Comment

    • shadowbethesda
      Grease Monkey
      • Apr 2011
      • 369

      #3
      Looking good
      1989 325i Cabriolet Auto
      1990 325i Coupe Auto (sold)
      1987 325i Cabriolet Manual (sold)
      1989 325i Cabriolet Auto (sold)
      1991 325i Coupe Auto (sold)
      1991 325i Cabriolet Manual (sold)
      1991 325i Coupe Auto (sold)
      1990 325i Sedan Auto (sold)
      1984 318i Coupe Auto (sold)

      Comment

      • LuckyHenriksen
        R3V Elite
        • Jun 2010
        • 4244

        #4
        Thanks! Yes Sherwood is a nice little area, lots of great road out behind the shop for testing cars on ;)


        Bahama Beige E23 Project
        Bluebird Bus Conversion
        New Oregon Trail

        Comment

        • dnick
          E30 Fanatic
          • Apr 2011
          • 1377

          #5
          i like pictures, i like this thread hahah.

          Cant wait to see more updates!

          Comment

          • Brilliantrot 318is
            E30 Enthusiast
            • Oct 2011
            • 1073

            #6
            i see, very nice Steven i like where this thread is going. m42's are awesome!! keep us updated.
            its funny reading your plan its identical to my car and what i did when i got her lol

            "Suspension refresh
            New brakes all around (including pressure bleed)
            New control arms
            Bilstein sports/H&R sports
            E90 drop hats
            New front wheel bearings"
            Transaction Feedback: -click here
            [e30: '91 318is coupe|brilliantrot||e36: '98 318ti|fern green|California top|M-Tech]
            [URL="http://www.r3vlimited.com/board/showthread.php?t=300453"]

            Comment

            • Massimo
              No R3VLimiter
              • Jan 2008
              • 3207

              #7
              This is what I want to do for my GF but same situation she drives it everyday, it is also a E36 318i.

              Anyways well done, also you don't need the cam locking tool, I just removed the cams when I did mine, another not if you are going to have it for a while replace the gasket between the timing case and block mine was leaking, and if it gives up then you have to remove the head and timing componets to get to it. You can see it in my thread in my sig.
              sigpic

              Comment

              • LuckyHenriksen
                R3V Elite
                • Jun 2010
                • 4244

                #8
                Originally posted by Massimo
                This is what I want to do for my GF but same situation she drives it everyday, it is also a E36 318i.

                Anyways well done, also you don't need the cam locking tool, I just removed the cams when I did mine, another not if you are going to have it for a while replace the gasket between the timing case and block mine was leaking, and if it gives up then you have to remove the head and timing componets to get to it. You can see it in my thread in my sig.
                Thanks, that is a great idea! I just decided to buy the tool, I would like to have it in the box for future projects.


                Bahama Beige E23 Project
                Bluebird Bus Conversion
                New Oregon Trail

                Comment

                • Massimo
                  No R3VLimiter
                  • Jan 2008
                  • 3207

                  #9
                  Originally posted by LuckyHenriksen
                  Thanks, that is a great idea! I just decided to buy the tool, I would like to have it in the box for future projects.
                  Fair enough, it dose make the job easier. looking forward to the finish product, and good to see you are keeping the M42.
                  sigpic

                  Comment

                  • LuckyHenriksen
                    R3V Elite
                    • Jun 2010
                    • 4244

                    #10
                    After 2 days in the tumbler the bolts/nuts have a decent shine to them



                    And the first large parts order arrived! More expected over the next couple days



                    Bahama Beige E23 Project
                    Bluebird Bus Conversion
                    New Oregon Trail

                    Comment

                    • LuckyHenriksen
                      R3V Elite
                      • Jun 2010
                      • 4244

                      #11
                      Well I need to update this thread, kind of left it hanging. The car went back together *almost* all the way, then other projects and various traveling got in the way and the job was sidelined. Finally decided to get it all finished up. The car is all together now, aligned, and running well. All that is left is a few cosmetic things to take care of. It sure is fun to drive with the stiff suspension and nice tires. The little M42 can move pretty well.

                      Photos to get caught up:

                      Had the injectors cleaned and tested at a local shop



                      After discovering there was a nice crack in the original head, I sourced this solid one from a local guy. Had it pressure tested/tanked/surfaced. Had to reassemble it on the desk







                      Replaced the water pump. Ended up being a much bigger job than expected.



                      Started reassembling the engine



                      Added a dash of color



                      And a sexy spacer/stud kit from Motorsport Hardware. Great products





                      And finally, a finished product.









                      Still left to do:

                      Paint detail
                      Fix a few interior issues, including the stereo
                      Title/registration/etc


                      More pics to come


                      Bahama Beige E23 Project
                      Bluebird Bus Conversion
                      New Oregon Trail

                      Comment

                      • david2991
                        Grease Monkey
                        • Nov 2011
                        • 315

                        #12
                        I can appreciate a simple overhaul like that.

                        Comment

                        • ANDRÜ
                          E30 Enthusiast
                          • Aug 2006
                          • 1020

                          #13
                          How come she's wearing so many garments while washing her car?

                          Comment

                          • ZM Blue Devil
                            Forum Sponsor
                            • Dec 2006
                            • 13836

                            #14
                            Great work! Lucky girl.
                            sigpic
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                            Comment

                            • KenC
                              King of Kegstands
                              • Oct 2003
                              • 14396

                              #15
                              With a good polish that paint will look great.
                              Originally posted by Gruelius
                              and i do not know what bugg brakes are.

                              Comment

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