Motorsports Shock options for e30's- Anyone looked into Bilstein? (No, not B8 sports)

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  • Jb325is
    R3VLimited
    • Oct 2003
    • 2137

    #1

    Motorsports Shock options for e30's- Anyone looked into Bilstein? (No, not B8 sports)

    Looking into some good shocks for an endurance (AER, WRL) build and came across these Bilstein Motorsport Universal struts-



    Somehow I've never heard of these, and I think it's a fantastic option for the price. The non-adjustable version is under $400/ea, and is quickly and easily DIY re-valve-able. You can also upgrade to a single or double adjustable shaft, and although I haven't found pricing on that I still think they probably come in a good bit cheaper than other motorsports dampers (MCS, AST, JRZ, etc). The other options I've been looking into would mean adapting a non strut-specific damper to a modified e30 spindle, which is do-able but I think you're more likely to introduce a potential failure point with this method:




    Anyone have any experience with these Bilsteins? I think they are a lot more appealing for my application (CHEAP) that the other options I have been exploring, MCS does something similar but it's definitely not a DIY procedure. What do you guys think?
    - '88 m54 coupe

    <3
  • FredK
    R3V OG
    • Oct 2003
    • 14747

    #2
    I've seen those in Bilstein's catalog as well! I think the top needs to be machined for a strut hat nut and some assembly is required, so I didn't look into it too far.

    I have 5 lug, so I did think of maybe using the E36 Group N damper (K4-VE3-64175M0). I don't really want to sell my suspension parts, though.

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    • Jb325is
      R3VLimited
      • Oct 2003
      • 2137

      #3
      yeah I'm alright with the DIY part of it, I was kind of looking for something like that. I like having the ability to make these fit off the shelf GC camber plates.

      The Group N stuff looks to be similarly priced, we are sticking with stock e30 geometry though. Running 5 lug sleeve kit with e46 m3 brakes
      - '88 m54 coupe

      <3

      Comment

      • Jb325is
        R3VLimited
        • Oct 2003
        • 2137

        #4
        Just an update on this, I started messing around in solidworks and quickly found the issue that most people probably run into- lack of material on the spindle, at the base of the strut tube.

        The Bilstein insert would be a good option, but it is not currently available with an adjustable (single or double) shaft. Once that option is available, which should be the end of this year or so according to Bilstein NA in North Carolina, the price per damper is going to be ~600-700. Not cheap, and you're still going to be doing a decent amount of fab work to get things working correctly. Koni also has a motorsports strut that is adjustable, and supposedly available, but I didn't really explore that option to be honest, because I realized for roughly the same amount of money, I could get into a "turn-key" setup.

        At the end of the day, looks like the race car is going to end up with MCS's.
        - '88 m54 coupe

        <3

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        • BlackbirdM3
          R3VLimited
          • Jan 2012
          • 2764

          #5
          What spring rate are you shooting for? For sprint races I'd bet a set of Koni sports or Bilsteins that were revalved for the correct spring rate. The Turner J stock springs are 640/1080 and the Bilsteins were revlaved for them. I have a set of those but I haven't used them, opting instead for my TC Klein revalved Koni sports. I couldn't ask for a better setup.

          Will
          '59 Alfa Romeo 101.02 Giulietta Sprint
          '69 Alfa Romeo 105.51 1750 GTV (R.I.P)
          '69 Datsun 2000 roadster Vintage race car
          '88 BMW M3

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          • Northern
            R3V Elite
            • Nov 2010
            • 5049

            #6
            For the (well, less) money, Koni's (.5" shorter than the iX insert) 8610-1437 Race(SA)/8611-1437 Race(DA) seems like a lot of damper for the money:

            KONI is the world leader in adjustable shock absorber technology with over 50 years of worldwide racing success.
            Originally posted by priapism
            My girl don't know shit, but she bakes a mean cupcake.
            Originally posted by shameson
            Usually it's best not to know how much money you have into your e30

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            • Bimmerman325i
              R3V OG
              • Dec 2007
              • 6854

              #7
              I've had TCK DA, AST 4100, and now MCS DA. The MCS blow the AST and TCKs out of the water on track, though I still prefer how the TCKs felt on the road.

              If you're looking to buy an endgame-level track suspension, I highly recommend it. If you're not looking to spend that kind of coin (understandably!) then the TCK/GC/KW options are hard to beat. The TCK Koni (DA) are great shocks, but the MCSs are just phenomenal. Bump control, kerb control, weight transfer, response...it's noticeably just better. On the street, they're more hyperactive than the TCK Koni kits are, which isn't a plus IMO.

              I haven't used the J stock or Bilsteins so won't comment beyond saying I suspect that would be a great setup if you don't want to deal with adjusting things, or have car classing issues to deal with.

              If you are very interested in more customized Bilstein applications, call up Vorshlag-- they're a Billy Motorsport dealer.

              at the risk of rambling on ad nauseam: MCS is unicorn-farts awesome, TCK/GC stuff is very very good and half the cost, custom Bilsteins might work but who knows.
              2017 Chevrolet SS, 6MT
              95 M3/2/5 (S54 and Mk60 DSC, CARB legal, Build Thread)
              98 M3/4/5 (stock)

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              • Jb325is
                R3VLimited
                • Oct 2003
                • 2137

                #8
                Just to update this, we ended up going with MCS 2-way remotes. I have a good amount of experience with these from an engineering/tuning perspective, and I am excited to start tuning on them from the seat. I think I could have "saved" a little money building a set of motorsports struts and using an off the shelf Bilstein rear, but the end product would be nowhere close to the MCS

                I do think that people should look further into some of these motorsports struts for a track car type application, for someone who doesn't mind putting some time and thought into building a setup you can really put together something pretty decent and come in between GC and MCS price-wise I think.

                Our setup so far is MCS built front struts with GC race plates (for 14mm rod) and MCS non-coilover rears with AKG spherical upper mounts. Starting off with 6" 600lb front springs and 5" 800 rear. The shocks can handle a good bit more, but I'm going to try to get the car working with a more compliant setup. I think one mistake a lot of people make is thinking racecars automatically require 1000lb+ springs and just fight with an overly stiff car all along.
                - '88 m54 coupe

                <3

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                • dsphil
                  E30 Addict
                  • Jan 2012
                  • 495

                  #9
                  Originally posted by BlackbirdM3
                  What spring rate are you shooting for? For sprint races I'd bet a set of Koni sports or Bilsteins that were revalved for the correct spring rate. The Turner J stock springs are 640/1080 and the Bilsteins were revlaved for them. I have a set of those but I haven't used them, opting instead for my TC Klein revalved Koni sports. I couldn't ask for a better setup.

                  Will
                  I see conflicting information regarding to the J stock rates from voshlag. https://docs.google.com/spreadsheets...icE8Uzcm_Q/pub

                  They tested no where near 640/1080. Has anyone try 5.5" OD or 5.75" OD oval track front springs from hypercoil, Afco, or eibach? Will they even fit the 4.5" top hat.
                  sigpic
                  327is
                  325es
                  325es
                  318is
                  Fiesta ST
                  E46 M3

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                  • Emre
                    E30 Fanatic
                    • Sep 2007
                    • 1228

                    #10
                    J-stock springs aren't linear, so I'm not sure how you can compare the rates to regular coilover springs. They initially compress before yielding their "true" rate.
                    sigpic
                    1987 Mercedes 190E 2.3-16: Vintage Racer
                    2010 BMW (E90) 335xi sedan: Grocery Getter

                    Comment

                    • Jb325is
                      R3VLimited
                      • Oct 2003
                      • 2137

                      #11
                      Pretty off topic, I'm sure there are plenty of J stock threads around
                      - '88 m54 coupe

                      <3

                      Comment

                      • vitiokas95
                        E30 Addict
                        • Dec 2013
                        • 482

                        #12
                        Currently I am running GC coilovers on my race e30 with Koni single adjustable shocks, don't really remember spring rate. Planning to upgrade to double adjustable shocks this winter. My only option I found is Koni double adjustables. I am ready to spend more money on something better. Is it possible to get MCS 2 ways or ASTs to replace my Koni GC set up? Just inserts
                        1990 e30 325is S50 swap (NASA GTS2 race car)
                        1990 e30 325is
                        1988 e30 M3 S50 euro swap

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                        • Jb325is
                          R3VLimited
                          • Oct 2003
                          • 2137

                          #13
                          Not really. It looks like the MCS requires a more involved modification to the strut housing than the AST, but the cost is similar. MCS removes the e30 strut tube from the spindle, and welds in their own tube which is then machined to accept all of the fiddly bits. This process normally takes a month or two I think, but my shocks were actually in stock when I was ready to order so there was no wait. I did give them a nice set of cores as well, so they may be building another e30 set soon. It looks like AST still uses the stock e30 strut tube, but modifies the top of the housing to accept their proprietary top nut/wiper.

                          Regarding the differences between the two, I don't have a first hand driving opinion of my own (yet) but I spend a lot of time with pro drivers of varying degrees, as well as engineers that know a lot more than I do about shocks and setup... and the ones whose opinions I value most LOVE the MCS's and are not as impressed with the AST's. I also have a lot of experience tuning on them, again with guys that can actually feel and setup a car, and the adjustments are perfectly incremental and consistent... They always do what we're expecting them to.

                          My understanding is that MCS was formed by a couple guys that used to work for Moton and JRZ... Moton was bought out and AST's are more-or-less Motons as they were, while MCS are kind of a next generation version, but similar.

                          Here is pic of our housings

                          20160715_165324 by Jonathan braswell, on Flickr
                          - '88 m54 coupe

                          <3

                          Comment

                          • Bimmerman325i
                            R3V OG
                            • Dec 2007
                            • 6854

                            #14
                            Originally posted by Jb325is
                            Regarding the differences between the two, I don't have a first hand driving opinion of my own (yet) but I spend a lot of time with pro drivers of varying degrees, as well as engineers that know a lot more than I do about shocks and setup... and the ones whose opinions I value most LOVE the MCS's and are not as impressed with the AST's. I also have a lot of experience tuning on them, again with guys that can actually feel and setup a car, and the adjustments are perfectly incremental and consistent... They always do what we're expecting them to.
                            Agreed. I had ASTs, wasn't that impressed by them (albeit, on a Subaru). I have MCSs and they really are better. More consistent in adjustments, better quality (had issues with my ASTs), better bump control, etc. Just better. You'd expect that though, given the price discrepancy. The ASTs weren't bad, once they worked, but they are not as good as the MCSs.

                            Originally posted by Jb325is
                            My understanding is that MCS was formed by a couple guys that used to work for Moton and JRZ... Moton was bought out and AST's are more-or-less Motons as they were, while MCS are kind of a next generation version, but similar.
                            Sort of. AST bought Moton, and kept the product lines separate. Some Moton tech may have trickled down into the 4x50 lineup, but not the 4x00s or 5x00s from what I've heard.

                            Once Moton was bought, the head/founder of Moton and the head/founder of JRZ, at least the US branches, founded MCS. As a result, MCSs are really an evolved old-Moton/JRZ, and are incredibly popular among the club/pro levels that favored old-Moton and JRZ.

                            /shock nerd
                            2017 Chevrolet SS, 6MT
                            95 M3/2/5 (S54 and Mk60 DSC, CARB legal, Build Thread)
                            98 M3/4/5 (stock)

                            Comment

                            • vitiokas95
                              E30 Addict
                              • Dec 2013
                              • 482

                              #15
                              Originally posted by Jb325is
                              Not really. It looks like the MCS requires a more involved modification to the strut housing than the AST, but the cost is similar. MCS removes the e30 strut tube from the spindle, and welds in their own tube which is then machined to accept all of the fiddly bits. This process normally takes a month or two I think, but my shocks were actually in stock when I was ready to order so there was no wait. I did give them a nice set of cores as well, so they may be building another e30 set soon. It looks like AST still uses the stock e30 strut tube, but modifies the top of the housing to accept their proprietary top nut/wiper.

                              Regarding the differences between the two, I don't have a first hand driving opinion of my own (yet) but I spend a lot of time with pro drivers of varying degrees, as well as engineers that know a lot more than I do about shocks and setup... and the ones whose opinions I value most LOVE the MCS's and are not as impressed with the AST's. I also have a lot of experience tuning on them, again with guys that can actually feel and setup a car, and the adjustments are perfectly incremental and consistent... They always do what we're expecting them to.

                              My understanding is that MCS was formed by a couple guys that used to work for Moton and JRZ... Moton was bought out and AST's are more-or-less Motons as they were, while MCS are kind of a next generation version, but similar.

                              Here is pic of our housings

                              20160715_165324 by Jonathan braswell, on Flickr
                              Would you mind sharing who did you deal with at MCS, their contact info? PM or post here
                              1990 e30 325is S50 swap (NASA GTS2 race car)
                              1990 e30 325is
                              1988 e30 M3 S50 euro swap

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