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How to make a 24v safely rev (and make power) to 8000rpms

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    How to make a 24v safely rev (and make power) to 8000rpms

    Just wanted to get input from those who've modified these things more than the typical bolt ons. Im assuming the bare minimum is a set of cams and valve springs.

    My dyno (and Im sure many others) show the power peaking around 6200 rpms, so Im wondering what it would take to get another ~1000rpms and how to have the car keep making power that high

    Looking for some real world input so I can dream about what I might be able to do in a few years :yawn:
    Simon
    Current Cars:
    -1999 996.1 911 4/98 3.8L 6-Speed, 21st Century Beetle

    Make R3V Great Again -2020

    #2
    To make power up that high youd need some serious head work. Plainly put its at the limitations of flow so the only way to get anymore out of it a lot of chamber/valve/port work.

    Comment


      #3
      Aside from the head not flowing that great, you would need to convert to solid lifters. Your better off just getting an S54. Its a waste of time and energy on an M/S-50/52
      The best one-stop shopping for German car parts and lifestyle: http://www.gutenparts.com/

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        #4
        Most of the FBO M52s we do tuned and whatnot peak around 6500 and slowly taper down. I have reved my personal track/drift car as high as 7800 for a while. Doesnt really make power up there without cams (more aggressive than S52s). The valvetrain isnt the problem as much as the bottom end. Things get hairy above 7300 for the crankshaft. Dampened M52 cranks can take this (for a while). Mine consumed M52 Dual Mass flywheels every 9 months or so at that RPM point.

        Moneyshifted it to around 7500 and bent and then dropped a valve a few months ago on track. You can rev up forward to 7500+ but overrevving the other way slacks the chaindrive and ruins everything :P.

        Got another motor and am going the SC route to use the high revs. Will be revving to 8k with a rotrex blower and this:

        To keep the flywheel lunching to a minimum and keep the crank happy.

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          #5
          I have been revving 7500-8000 rpm since 2011 without issues, M50B28 turbo :)
          No problem with power output on high rpm or using hydraulic lifters, i just have ST valves, ST springs, PPF cams and a light polish done to my head.
          E30 325ix M50 turbo 7 spd DCT 4wd 840awhp @ 31 psi.
          E30 M50 6 spd 764whp @ 24psi.
          E30 M20 6 spd 675whp.

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            #6
            If you want to keep it simple, a safe way is to use a M50B25 non vanos engine, they can rev 7000-7500 rpm stock but will not make power up there. To fix this cheap is to get another M50B25 non vanos intake cam and put on the exhaust side (needs minor machining to fit) this way you have power to at least 7000rpm.
            E30 325ix M50 turbo 7 spd DCT 4wd 840awhp @ 31 psi.
            E30 M50 6 spd 764whp @ 24psi.
            E30 M20 6 spd 675whp.

            Comment


              #7
              Forced induction does trump head flow issues.

              Comment


                #8
                Also, the S50/52 bottom ends will not hold up at those revs. Easier and cheaper to go S54 or S50B32 (euro).
                2006 GMC Sierra 2500HD 4WD LBZ/Allison
                2002 BMW M3 Alpinweiß/Black
                1999 323i GTS2 Alpinweiß
                1995 M3 Dakargelb/Black
                - S50B32/S6S420G/3.91
                1990 325is Brilliantrot/Tan
                1989 M3 Alpinweiß/Black

                Hers: 1996 Porsche 911 Turbo Black/Black
                Hers: 1988 325iX Coupe Diamantschwartz/Black 5spd

                sigpic

                Comment


                  #9
                  ARP rod bolts & main studs, internally balance the rotating assembly to .02 grams, accompanying valvetrain and you'll be good to go

                  Comment


                    #10
                    Originally posted by jalopi View Post
                    ARP rod bolts & main studs, internally balance the rotating assembly to .02 grams, accompanying valvetrain and you'll be good to go
                    For the low, low price of 2-3x an S54!
                    2006 GMC Sierra 2500HD 4WD LBZ/Allison
                    2002 BMW M3 Alpinweiß/Black
                    1999 323i GTS2 Alpinweiß
                    1995 M3 Dakargelb/Black
                    - S50B32/S6S420G/3.91
                    1990 325is Brilliantrot/Tan
                    1989 M3 Alpinweiß/Black

                    Hers: 1996 Porsche 911 Turbo Black/Black
                    Hers: 1988 325iX Coupe Diamantschwartz/Black 5spd

                    sigpic

                    Comment


                      #11
                      If you go with 2.5 or 2.8 the bottom end is just fine but then you loose some displacement obviously :P
                      E30 325ix M50 turbo 7 spd DCT 4wd 840awhp @ 31 psi.
                      E30 M50 6 spd 764whp @ 24psi.
                      E30 M20 6 spd 675whp.

                      Comment


                        #12
                        are the s54 rotating assemblies really balanced to such an accurate degree? i find it hard to believe a mass produced engine would get so much attention at the factory

                        Comment


                          #13
                          Originally posted by jalopi View Post
                          are the s54 rotating assemblies really balanced to such an accurate degree? i find it hard to believe a mass produced engine would get so much attention at the factory
                          The S52 crank has a horrible harmonic characteristic that really kicks off in the low 7000s. I suspect that the S54 isn't so well balanced, but they *have* engineered out the worst of the harmonics.
                          2006 GMC Sierra 2500HD 4WD LBZ/Allison
                          2002 BMW M3 Alpinweiß/Black
                          1999 323i GTS2 Alpinweiß
                          1995 M3 Dakargelb/Black
                          - S50B32/S6S420G/3.91
                          1990 325is Brilliantrot/Tan
                          1989 M3 Alpinweiß/Black

                          Hers: 1996 Porsche 911 Turbo Black/Black
                          Hers: 1988 325iX Coupe Diamantschwartz/Black 5spd

                          sigpic

                          Comment


                            #14
                            Well, the good news (for me anyways) is that my M52 was balanced and had a close eye on the weights of every rotating part. Flywheel is also a semi lightened M20 (~12lbs IIRC) attached to the G260

                            and obviously forced induction helps, but thats not the point of this
                            Simon
                            Current Cars:
                            -1999 996.1 911 4/98 3.8L 6-Speed, 21st Century Beetle

                            Make R3V Great Again -2020

                            Comment


                              #15
                              head flow is not that much worse than the s54 from data ive seen but a proper port job aint gonna hurt. however OEM cams are pretty girly, get some decent ones if you want power sincve the valves need to be open for the head to flow. by looks of it the OEM plastic intake manifold is far from the best, a better intake runner setup and plenum would be worth power especially on a built engine.

                              s54 was designed around operating to 8k so thats why its easier, but they still have issues once you start putting alot of hrs at high rpm
                              89 E30 325is Lachs Silber - currently M20B31, M20B33 in the works, stroked to the hilt...

                              new build thread http://www.r3vlimited.com/board/showthread.php?t=317505

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