Just want to comment on a few things you have stated.
You do not want to use ARP studs - You can put about 7psi into a stock m50 before you pop the gasket from what I have seen on the interballs, studs and MLS are a necessity for any power goal you have stated.
You will end up way over your budget - All parts are expensive, especially braided oil/fuel lines. I cannot believe how much I have spent on my build, way more than I ever had expected.
Tuning - The stock ECU is very limited and I have not seen anyone burning chips for turbo m50's. The MAF is also a limiting factor as you cannot accurately account for higher boost levels, around 7psi from what I have gathered.
Exhaust volume - it's going to be loud, but it would have a gnarly turbo whine from the 6" pipe you would have to use off of the turbo.
Hoses/Fittings - Frozenboost.com has had everything that I needed for my build.
Trans - The g240 may hold (has held in some cases, blown in other builds) but the downside is the clutch diameter. 228mm clutch max, where the zf you can run the 240mm clutch. You will be able to get a clutch that holds more power and is easier to drive all at the same time.
No Intercooler - Heatsoak sucks
Stealth - I feel like it would be pretty obvious if there is a turbo hanging where the muffler normally is. Bottom mount is much simpler and stealthy
My qualifications to post said thoughts- Turbo M50 E30
You do not want to use ARP studs - You can put about 7psi into a stock m50 before you pop the gasket from what I have seen on the interballs, studs and MLS are a necessity for any power goal you have stated.
You will end up way over your budget - All parts are expensive, especially braided oil/fuel lines. I cannot believe how much I have spent on my build, way more than I ever had expected.
Tuning - The stock ECU is very limited and I have not seen anyone burning chips for turbo m50's. The MAF is also a limiting factor as you cannot accurately account for higher boost levels, around 7psi from what I have gathered.
Exhaust volume - it's going to be loud, but it would have a gnarly turbo whine from the 6" pipe you would have to use off of the turbo.
Hoses/Fittings - Frozenboost.com has had everything that I needed for my build.
Trans - The g240 may hold (has held in some cases, blown in other builds) but the downside is the clutch diameter. 228mm clutch max, where the zf you can run the 240mm clutch. You will be able to get a clutch that holds more power and is easier to drive all at the same time.
No Intercooler - Heatsoak sucks
Stealth - I feel like it would be pretty obvious if there is a turbo hanging where the muffler normally is. Bottom mount is much simpler and stealthy
My qualifications to post said thoughts- Turbo M50 E30
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