I’ve heard all the basic guidance for the needed machine work to the m20 block for this build but I want to ask the pros here before my machinist starts removing material.
This build has been done many times before but here are the details:
M20B25 Block
M20B27 Crank
M20B27 Rods
M20B25 Pistons .050” over
885 Cylinder Head .008” removed
Stock M20B25 Cam
My current question is regarding the amount to deck the block. I’ve heard that 2mm is the norm but the machinist is being thrown off by the funky profile of the pistons. I’ve attached some pictures he’s sent me today of the piston position at TDC, he’s not wanting to screw up the piston to head clearance. What would the recommended decking amount be? I feel like the .008” removed from the head should be deducted from the 2mm (.0787)
I'm not looking for the max CR here at all, just a good, reliable engine..
Also I seem to remember seeing a picture on one of the 5,000 threads I’ve read that showed a 325i piston at TDC with a machinists ruler laid across it, showing how it sits proud of the block but I can’t find that picture anywhere now..
What do you guys think?
This build has been done many times before but here are the details:
M20B25 Block
M20B27 Crank
M20B27 Rods
M20B25 Pistons .050” over
885 Cylinder Head .008” removed
Stock M20B25 Cam
My current question is regarding the amount to deck the block. I’ve heard that 2mm is the norm but the machinist is being thrown off by the funky profile of the pistons. I’ve attached some pictures he’s sent me today of the piston position at TDC, he’s not wanting to screw up the piston to head clearance. What would the recommended decking amount be? I feel like the .008” removed from the head should be deducted from the 2mm (.0787)
I'm not looking for the max CR here at all, just a good, reliable engine..
Also I seem to remember seeing a picture on one of the 5,000 threads I’ve read that showed a 325i piston at TDC with a machinists ruler laid across it, showing how it sits proud of the block but I can’t find that picture anywhere now..
What do you guys think?


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