I had a coolant leak so I took everything apart to find out where. Turns out I have a gash in the aluminum where a hose connects. Any idea on how to fix this without dismantling the engine?
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M42 Coolant Leak - Aluminum connection gash
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I think that's the one I did. Many years ago. I cut it flush, then tapped it out to be the right thread for a brass barb fitting. Couldn't tell you what size it ended up being, but it worked as a last resort. I'd JB weld it first, though. Make sure you're running correct coolant to stop corrosion.
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Thanks for the replys. I've sanded it down to a point where pits were smaller. Now going to JB it to fill the small pits left and then sand down to get as much metal surface as possible. Then hose clamp as close to the block as possible, flush coolant a couple times then replace with OEM BMW coolant.
The idea of cutting it off and threading in a barb fitting is a good one if this doesn't work.
Just got the car last July, now trying to sort out all the minor issues.
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